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Komatsu 110 Series Diesel Engine Shop Manual - SEBE6138A05

This Komatsu 110 Series Diesel Engine Shop Manual PDF Download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity


APPLICABLE MODELS :

Engine Numbers: 10001 and up

Engine model : S6D110-1
Applicable machine :
WA350-1
EG150-3
EG150S-3

Engine model : SA6D110-1
Applicable machine :
D66S-1
W120-2
W120-3
WA380-1
WA400-1
WA420-1
EC210Z-1


TABLE OF CONTENTS :

01 GENERAL
-GENERAL VIEW
-SPECIFICATIONS
-GENERAL ASSEMBLY DRAWING
-ENGINE PERFORMANCE CURVE
-WEIGHT TABLE
11 STRUCTURE AND FUNCTION
-GENERAL STRUCTURE
-INTAKE AND EXHAUST SYSTEM
--TURBOCHARGER
--AFTER-COOLER
-ENGINE BODY
--CYLINDER HEAD
--MAIN MOVING PARTS
-LUBRICATION SYSTEM
--LUBRICATION SYSTEM CHART
--OIL PUMP
--REGULATOR VALVE
--OIL FILTER (BUILT-IN SAFETY VALVE)
--OIL FILTER (WITH ELEMENT CLOGGING CAUTION SENSOR)
--BY-PASS OIL FILTER
--OIL COOLER
-FUEL SYSTEM
--FUEL SYSTEM CHART
--FUEL INJECTION PUMP
--GOVERNOR
--FEED PUMP
--FUEL INJECTION NOZZLE
--FUEL FILTER
--FUEL CUT SOLENOID
--ENGINE STOP MOTOR
-COOLING SYSTEM
--COOLING SYSTEM CHART
--WATER PUMP
--THERMOSTAT
-ELECTRICAL SYSTEM
--WIRING DIAGRAM
--ALTERNATOR
--STARTING MOTOR
--ELECTRICAL INTAKE AIR HEATER
--OIL PRESSURE SWITCH
--RELAY SWITCH
-ACCESSORY
--AIR COMPRESSOR
12 TESTING AND ADJUSTING
-INTAKE AND EXHAUST SYSTEM
--MEASURING EXHAUST GAS COLOR
--ADJUSTING VALVE CLEARANCE
-ENGINE BODY
--MEASURING COMPRESSION PRESSURE
--MEASURING BLOW-BY PRESSURE
-LUBRICATION SYSTEM
--MEASURING OIL PRESSURE
--MEASURING OIL TEMPERATURE
-FUEL SYSTEM
--TESTING AND ADJUSTING FUEL INJECTION TIMING
--ADJUSTING FUEL CUT OUT SOLENOID
-COOLING SYTEM
--TESTING AND ADJUSTING FAN BELT TENSION
-PERFORMANCE TEST
--RUN-IN STANDARD
--PERFORMANCE TEST CRITERIA
-TESTING AND ADJUSTING DATA
--FUEL INJECTION PUMP CALIBRATION DATA
--TESTING AND ADJUSTING TOOL LIST
--TESTING AND ADJUSTING DATA
-TROUBLESHOOTING
--METHOD OF READING TROUBLESHOOTING TABLE
--TROUBLESHOOTING TABLE
13 DISASSEMBLY AND ASSEMBLY
-OVERALL DISASSEMBLY
-OVERALL ASSEMBLY
-DISASSEMBLY AND ASSEMBLY OF COMPONENTS
--TURBOCHARGER
---DISASSEMBLY
---ASSEMBLY
--OIL PUMP
---DISASSEMBLY
---ASSEMBLY
--WATER PUMP
---DISASSEMBLY
---ASSEMBLY
14 MAINTENANCE STANDARD
-INTAKE AND EXHAUST SYSTEM
--TURBOCHARGER
-ENGINE BODY
--CYLINDER HEAD
--VALVE AND VALVE GUIDE
--ROCKER ARM, PUSH ROD AND TAPET
--CYLINDER LINER
--CYLINDER BLOCK
--CRANKSHAFT
--CAMSHAFT
--PISTION, PISTON RING AND PISTON PIN
--CONNECTING ROD
--TIMING GEAR
--FLYWHEEL AND FLYWHEEL HOUSING
-LUBRICATION SYSTEM
--OIL PUMP
--REGULATOR VALVE AND SAFETY VALVE
-COOLING SYSTEM
--WATER PUMP AND THERMOSTAT
15 REPAIR AND REPLACEMENT OF PARTS
-REPLACING VALVE SEAT INSERTS
-REPLACING NOZZLE HOLDER SLEEVE
-PRESSURE TEST
-REPLACING VALVE GUIDE
-GRINDING VALVE
-REPLACING CAMSHAFT BUSHING
-REPLACING CRANKSHAFT GEAR
-REPLACING CAMSHAFT GEAR
-REPLACING FLYWHEEL RING GEAR

 

File Type : PDF
Language : English
Total pages : 301


This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.

STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance standards.

TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating "Problems" with "Causes" are also included in this section.

DISASSEMBLY AND ASSEMBLY
This section explains the procedures for removing, installing, disassembling and assembling each component, as well as precautions for them.

MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts.
The contents of this section may be described in STRUCTURE AND FUNCTION.

OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams.
In addition, this section may give the specifications of attachments and options together.

This (OEM) Komatsu Shop Manual has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

More Info : www.SITELUX.com

 

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