Scrap-Reduction-Playbook-Eliminating-Waste-from-Overproduction-and-Excessive-WIP - Level 1

Scrap Reduction Playbook: Eliminating Waste from Overproduction & Excessive WIP – Level 1

Boost manufacturing excellence by eliminating scrap at its root causes—overproduction and excessive work-in-process (WIP). This playbook equips you with a proven, step-by-step roadmap to cut waste, reduce costs, and improve quality, delivery, and efficiency. You’ll learn how to implement lean production systems, optimize flow, and track key metrics like scrap rate, first-pass yield, and WIP aging to achieve measurable results. Packed with practical tools, real-world case studies, and proven lean strategies, it shows how companies like ValTech Automotive slashed scrap by over 60% and unlocked hundreds of thousands in savings. Follow this playbook to transform waste into opportunity, strengthen your bottom line, and build a culture of continuous improvement.