ATSG - 4T65E - UPDATE HANDBOOK - (2006)

Since the introduction of the THM 4T65-E transmission in model year 1997, there have been many major engineering design changes to improve durability and reliability. These changes have affected many of the parts used in the THM 4T65-E. This "Update Handbook" will cover preliminary information and will also explain each change, the parts affected by the change, and any parts interchangeability concerns created by the change. This manual is a companion manual to the 4T65-E Blue assembly and disassembly manual and is most helpful during a rebuild.

GENERAL DESCRIPTION

PRELIMINARY INFORMATION

COMPONENT APPLICATION CHART

WIRE SCHEMATIC AND RESISTANCE CHART (G.M.)

DIAGNOSTIC TROUBLE CODE IDENTIFICATION (G.M.)

1997-2004 GEAR RATIO IDENTIFICATION BY MODEL (G.M.)

IDENTIFICATION TAG LOCATION AND INFORMATION (G.M.)

FINAL DRIVE RATIO IDENTIFICATION (G.M.)

DRIVEN SPROCKET SUPPORT AND SEAL RING CHANGES

REVERSE REACTION DRUM AND SECOND CLUTCH DRUM CHANGES

SHUDDER IN 1ST, SOFT 1-2 OR DELAY REVERSE (DTC P1811)

NO 1ST OR 4TH, 2ND AND 3RD GEAR ONLY

RATTLING NOISE WITH ENGINE RUNNING

ERRATIC OR NO "ISS" SIGNAL WITH DTC P0716

INTERNAL MODE SWITCH ADDED

VENTING ATF, UPPER CHANNEL PLATE GASKET CHANGES

NO 3-4 SHIFT

NEW DESIGN "PAWL" TYPE FREEWHEELS FOR INPUT AND THIRD

SHIFT QUALITY CONCERNS (DTC P1811)

2002-2003 OIL PUMP, VALVE BODY, PRESSURE SWITCH AND PCS CHANGES

TCC SURGE AT HIGH SPEEDS (DTC P0741)

DTC P0742, TCC STUCK "ON"

FORWARD AND REVERSE SERVO BOOST VALVES ELIMINATED

BROKEN SIDE COVER

CHANNEL PLATE AND COOLER FITTING CHANGES

VOLVO PRELIMINARY INFORMATION

VOLVO COMPONENT APPLICATION AND SOLENOID CHART

VOLVO SHIFT QUADRANT DIFFERENCES

VOLVO RETRIEVING DIAGNOSTIC TROUBLE CODES

VOLVO FLUID REQUIREMENTS

VOLVO DIAGNOSTIC TROUBLE CODE IDENTIFICATION

VOLVO "EXTERNAL" DIFFERENCES

VOLVO WIRE SCHEMATIC

VOLVO CASE CONNECTOR AND TERMINAL IDENTIFICATION

VOLVO "INTERNAL" DIFFERENCES

VOLVO IDENTIFICATION TAG LOCATION AND INFORMATION

VOLVO 1999-2005 GEAR RATIO IDENTIFICATION BY MODEL

Language: English

Format: PDF

Pages: 118