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Komatsu 6D105 Series Diesel Engine Shop Manual - SEBE61360109

This Komatsu 6D105 Series Diesel Engine Service Repair Workshop Manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity


APPLICABLE MODELS :

Komatsu 6D105 Series Diesel Engine

 


TABLE OF CONTENTS :

01 GENERAL
GENERAL VIEW
SPECIFICATIONS
ASSEMBLY DRAWING
WEIGHT TABLE
PERFORMANCE CURVE
11 STRUCTURE AND FUNCTION
GENERAL STRUCTURE
INTAKE AND EXHAUST SYSTEM
INTAKE AND EXHAUST SYSTEM CHART
TURBOCHARGER
ENGINE BODY
CYLINDER HEAD
MAIN CIRCULATION PART (1/3)
MAIN CIRCULATION PART (2/3)
MAIN CIRCULATION PART (3/3)
LUBRICATING SYSTEM
LUBRICATING SYSTEM CHART
OIL PUMP
REGULATOR VALVE
OIL FILTER
OIL COOLER
FUEL SYSTEM
FUEL SYSTEM CHART
FOR CONSTRUCTION EQUIPMENT
FOR GENERATOR
FUEL INJECTION PUMP
GOVERNOR
FEED PUMP
FUEL INJECTION NOZZLE
FUEL FILTER
FUEL CUT SOLENOID
COOLING SYSTEM
COOLING SYSTEM CHART
WATER PUMP
THERMOSTAT
CORROSION RESISTOR
ELECTRICAL SYSTEM
WIRING DIAGRAM
ALTERNATOR
STARTING MOTOR
SENSOR
ACCESSORY
AIR COMPRESSOR
12 TESTING AND ADJUSTING
GENERAL OF TESTING AND ADJUSTING
MEASURING ENGINE SPEED
CRANKING METHOD
INTAKE AND EXHAUST SYSTEM
CHECKING INTAKE AND EXHAUST SYSTEM
ADJUSTING VALVE CLEARANCE
MEASURING EXHAUST COLOR (BOSCH TYPE)
ENGINE BODY
MEASURING BLOW-BY
MEASURING COMPRESSION PRESSURE
CLEANING BREATHER ELEMENT
LUBRICATING SYSTEM
CHECKING LUBRICATING SYSTEM
REPLACEMENT AND CLEANING OF LUBRICATING SYSTEM
MEASURING OIL CONSUMPTION
FUEL SYSTEM
CHECKING FUEL SYSTEM
REPLACEMENT AND CLEANING OF COMPONENTS OF FUEL SYSTEM
CHECKING FUEL INJECTION PUMP
CHECKING AND ADJUSTMENT OF FUEL INJECTION NOZZLE
TESTING AND ADJUSTING FUEL INJECTION TIMING
ADJUSTING FUEL CUT SOLENOID (FOR WA300-1)
CALIBRATION DATA
COOLING SYSTEM
CHECKING COOLING SYSTEM
REPLACEMENT AND CLEANING OF COMPONENTS OF COOLING SYSTEM
CHECKING THERMOSTAT FUNCTION
CHECKING AND ADJUSTMENT OF V-BELT TENSION AND REPLACEMENT OF V-BELT
PERFORMANCE TEST
TESTING METHOD OF PERFORMANCE
RUN-IN CRITERIA
PERFORMANCE TEST CRITERIA
TROUBLESHOOTING
TESTING AND ADJUSTING DATA
TESTING AND ADJUSTING TOOL LIST
METHOD OF READING TROUBLESHOOTING TABLE
TROUBLESHOOTING TABLE
1. STARTING DEFECTIVE OR BADNESS
2. ENGINE STOPPED DURING OPERATION
3. ENGINE RUNS ABNORMALLY
4. FUEL CONSUMPTION TOO HIGH
5. LACK OF POWER
6. EXHAUST GAS IS BLACK
7. EXHAUST GAS IS BLUE
8. OIL CONSUMPTION TOO HIGH
9. OIL LEVEL RISES
10. OL QUICKLY BECOMES DIRTY
11. ENGINE OIL PRESSURE GAUGE INDICATOR FLUCTUATES ABNORMALLY
12. LACK OF OIL PRESSURE
13. OIL IN COOLING SYSTEM
14. WATER TEMPERATURE DOES NOT RISE
15. WATER TEMPERATURE RISES EXCESSIVELY
16. TOO MUCH VIBRATION
17. ABNORMAL NOISE EMITTED
18. EXCESSIVE WEAR OF ENGINE PARTS
19. ENGINE DOES NOT START BECAUSE OF FAULT IN ELECTRICAL SYSTEM
20. BATTERY DOES NOT CHARGE
13 DISASSEMBLY AND ASSEMBLY
GENERAL
DISASSEMBLY
ASSEMBLY
DISASSEMBLY AND ASSEMBLY OF ACCESSORIES
TURBOCHARGER
OIL PUMP
WATER PUMP
14 MAINTENANCE STANDARD
INTAKE AND EXHAUST SYSTEM
TURBOCHARGER
ENGINE BODY
CYLINDER HEAD
VALVES AND VALVE GUIDES
ROCKER ARM SHAFT, PUSH-ROD AND TAPPET
CYLINDER BLOCK
CYLINDER LINER
CRANKSHAFT
CAMSHAFT
TIMING GEAR
PISTON, PISTON RING, PISTON PIN
CONNECTING ROD
FLYWHEEL AND FLYWHEEL HOUSING
LUBRICATING SYSTEM
OIL PUMP
COOLING SYSTEM
WATER PUMP, THERMOSTAT

 

File Type : PDF
Language : English
Total pages : 350

 

This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.

STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance standards.

TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating "Problems" with "Causes" are also included in this section.

DISASSEMBLY AND ASSEMBLY
This section explains the procedures for removing, installing, disassembling and assembling each component, as well as precautions for them.

MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts.
The contents of this section may be described in STRUCTURE AND FUNCTION.

OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams.
In addition, this section may give the specifications of attachments and options together.

This (OEM) Komatsu Shop Manual has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, maintenance manual, operating manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

 

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