The-Complete-OEE-Playbook - Level 2

The Complete OEE Playbook – Level 2 is a detailed guide for implementing and optimizing Overall Equipment Effectiveness (OEE) to improve manufacturing efficiency.

OEE measures Availability × Performance × Quality, revealing lost productive time and hidden capacity without extra capital investment. World-class OEE is 85%+, while the industry average is around 60%. The playbook explains how to identify the Six Big Losses (downtime, changeovers, micro-stops, speed loss, startup rejects, in-process defects) and use targeted strategies to reduce them.

It outlines five implementation phases:

1. Foundation
2. Data Collection
3. Analysis
4. Improvement
5. Standardization

Technology enablers help maintain accuracy, speed decision-making, and standardize responses. The playbook includes real-world benchmarks and case studies showing multi-hundred-thousand-dollar gains from small OEE increases, plus ROI-focused improvement tactics to move from average to world-class performance.