Nissan 240SX S12 S13 S14 200SX CA18DET Workshop Repair Service Manual 1986-1998 PDF - MNS200SX240SXOPEK.zip
Complete workshop repair service manual with electrical wiring diagrams for the Nissan 240SX (S12-S13-S14) 1986-1998. This is the identical manual authorized dealers rely on, and it is assured to be complete and fully intact with no pages missing.
The Nissan 240SX (S12-S13-S14) 1986-1998 service and repair manual (covering maintenance, overhaul, teardown and reassembly, adjustments, tune-ups, operation, inspection, diagnostics and troubleshooting, and more) is organized into separate sections. Every section focuses on one particular system or component and includes detailed illustrations, while a table of contents opens each section. Locating pages by category is simple, and any page can be zoomed in for close-up detail. These printer-friendly PDF files perform flawlessly on every type of device.
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EXCERPT:
2.4L 4-CYL VINS [A,B,D,S] 1997-98 ENGINES Nissan 2.4L 4-Cylinder
CYLINDER HEAD
CAUTION: If cylinder head is installed and timing chain is disconnected, DO NOT rotate camshaft or crankshaft; valves will contact pistons, resulting in bent valves.
Removal (240SX, Altima & Frontier)
1. Remove outer (upper) timing chain. See TIMING CHAINS. Remove idler sprocket and shaft. Prevent camshafts from turning, and remove camshaft sprocket bolts. Remove camshaft sprocket. Mark and remove camshaft bearing caps in reverse order of installation. See Fig. 30. Remove camshafts.
2. Loosen cylinder head bolts in 2 or 3 steps, in reverse order of tightening sequence. See Fig. 31. Remove camshaft sprocket cover. Remove outer (upper) chain tensioner and guide. Remove outer timing chain. Remove idler sprocket bolt. Remove cylinder head.
…
2.0L 4-CYL VIN [B] 1997-98 ENGINES Nissan 2.0L 4-Cylinder
Installation
1. Coat components with engine oil. Install all components in original locations in reverse order of removal.
CAUTION: Air cannot be bled from lash adjuster by engine operation.
2. With lash adjuster and rocker arm components installed, push rocker arm downward at lash adjuster. Note amount of rocker arm movement. If rocker moves .04" (1.0 mm) or more, lash adjuster must be manually bled. See VALVE TRAIN under OVERHAUL. If rocker arm moves less than .04" (1.0 mm), install remaining components.
CAMSHAFT
Removal
Camshaft removal procedure assumes cylinder head is removed. See CYLINDER HEAD. Inspection
1. Inspect components for damage. Measure camshaft lobe height, journal diameter, bore diameter and oil clearance. Replace camshaft or cylinder head if measurements are not within specification. See CAMSHAFT under ENGINE SPECIFICATIONS.
2. Install camshaft in cylinder head. Ensure end play is within specification. Replace camshaft/cylinder head if end play is not within specification. See CAMSHAFT.
3. Install camshaft sprockets. Using dial indicator, check camshaft sprocket runout near timing chain area on face of camshaft sprocket. Replace camshaft sprocket if runout exceeds .010" (.25 mm).
Installation
Coat camshaft with engine oil before installing. Install camshaft using installation procedure listed in CYLINDER HEAD.
REAR CRANKSHAFT OIL SEAL
Removal
Remove transaxle, clutch assembly (if equipped) and flywheel/drive plate. Pry rear crankshaft oil seal from oil seal retainer. Use care not to scratch oil seal retainer or crankshaft sealing surfaces. Note direction of oil seal installation.
Installation
'91......2
1991 Nissan 240SX Service Manual......2
SM1E-0S13U0......2
QUICK REFERENCE INDEX......2
'92-'94 Convertible Supplement......1110
1992 Nissan 240SX Convertible - Amended......1110
SM2E-0S13C1......1110
FOREWORD......1110
CONTENTS......1111
200SX (Model S12 Series) '86......1173
INDEX......1174
GI - General Information......1175
MA - Maintenance......1194
EM - Engine Mechanical......1232
LC - Engine Lubrication & Cooling......1276
EF&EC - Fuel & Emission Control......1288
FE - Engine Control, Fuel & Exaust......1387
CL - Clutch......1393
MT - Manual Transmission......1403
AT - Automatic Transmission......1427
PD - Propeller Shaft & Differential......1508
FA - Front Axle & Suspension......1575
RA - Rear Axle & Suspension......1594
BR - Brake System......1613
ST - Steering System......1634
BF - Body......1667
HA - Heater & Air Conditioner......1715
EL - Electrical System......1748
Inch/Metric Converion Tables......1955
Quick Reference Chart......1956
200SX (Model S13 Series) '89-'94......1957
200SX (S13)......2851
GI - General Information......2852
AT - Automatic Transmission......2866
BF - Body......2952
BR - Brakes......2977
CL - Clutch......3009
EF & EC - Engine Fuel & Emission Control System......3015
EL - Electrical System......3086
EM - Engine Mechanical......3155
FA - Front Axle & Front Suspension......3179
FE - Engine Control, Fuel & Exhaust Systems......3189
HA - Heater, Air Conditioning, and Climate Control......3193
LC - Engine Lubrication & Cooling Systems......3251
MA - Maintenance......3261
MT - Manual Transmission......3282
PD - Propeller Shaft & Differential......3297
RA - Rear Axle & Rear Suspension......3315
ST - Steering System......3333
240SX '89......3352
1989 CA18DET Electrical Manual......3353
cover......3353
1......3354
C1......3365
W1......3366
W2......3368
W3......3369
W4......3370
manual notes......3374
Body Repair Manual......3375
SM9E-0S13U0......3464
Nissan 240SX 1989 Service Manual......0
Foreword......3465
Quick Reference Index......3464
GI - General Information......3466
Contents......3466
Precautions......3467
How to use this manual......3470
How to read wiring diagrams......3472
Wiring diagram......3472
Switch positions......3472
Connector symbols......3473
Multiple switch......3473
Super multiple junction......3474
How to follow flow chart in trouble diagnoses......3475
How to follow this flow chart......3476
Direction mark......3476
Key to symbols signifying measurements or procedures......3477
Identification information......3478
Model variation......3478
Identification number......3479
Serial number......3480
Dimensions......3481
Wheels and tires......3481
Lifting points and tow truck towing......3482
Garage jack and safety stand......3482
2-pole lift......3483
Tow truck towing......3483
Towing point......3484
Tightening torque of standard bolts......3485
MA - Maintenance......3486
Contents......3486
Periodic maintenance......3487
Emission control system maintenance......3487
Chassis and body maintenance......3487
Maintenance under severe driving conditions......3488
General maintenance......3489
Recommended lubricants and fluids......3491
Lubricants and fluids......3491
SAE viscosity number......3492
Engine maintenance......3493
Checking drive belts......3493
Changing engine coolant......3493
Checking fuel lines......3494
Changing fuel filter......3495
Changing air cleaner filter......3495
Changing engine oil......3496
Changing oil filter......3496
Changing spark plugs......3497
Checking ignition wires......3497
Checking vapor lines......3498
Chassis and body maintenance......3499
Checking exhaust system......3499
Checking clutch fluid level and leaks......3499
Checking M/T oil......3499
Changing M/T oil......3499
Checking A/T fluid......3500
Changing A/T fluid......3500
Checking differential gear oil......3501
Changing differential gear oil......3501
Checking brake fluid level and leaks......3501
Checking brake lines and cables......3501
Checking disc brake......3502
Rotor......3502
Caliper......3502
Pad......3502
Balancing wheels......3502
Tire rotation......3503
Checking steering gear and linkage......3503
Checking power steering fluid and lines......3503
Lubricating locks, hinges and hood latches......3504
Checking seat belts, buckles, retractors, anchors and adjusters......3504
Service data and specifications......3505
Engine maintenance......3505
Chassis and body maintenance......3506
EM - Engine Mechanical......3508
Contents......3508
Precaution......3509
Liquid gasket application procedure......3509
Preparation......3510
Special service tools......3510
Commercial service tools......3512
Outer component parts......3513
Compression pressure......3514
Measurement of compression pressure......3514
Oil pan......3515
Removal......3515
Installation......3516
Timing chain......3517
Removal......3518
Inspection......3519
Installation......3520
Oil seal replacement......3523
Valve oil seal......3523
Front oil seal......3523
Rear oil seal......3524
Cylinder head......3525
Removal......3526
Disassembly......3528
Inspection......3529
Assembly......3534
Installation......3536
Engine removal......3539
Cylinder block......3541
Disassembly......3542
Inspection......3542
Assembly......3549
Service data and specifications......3553
General specifications......3553
Inspection and adjustment......3554
LC - Engine Lubrication & Cooling Systems......3562
Contents......3562
Preparation......3563
Engine lubrication system......3564
Lubrication circuit......3564
Oil pressure check......3565
Oil pump......3566
Engine cooling system......3568
Cooling circuit......3568
System check......3568
Water pump......3569
Inspection......3569
Installation......3569
Thermostat......3570
Inspection......3570
Installation......3571
Radiator......3572
Cooling fan......3572
Disassembly and assembly......3572
Inspection......3572
Condenser fan motor electrical circuit......3573
Schematic......3573
Wiring diagram......3574
Trouble diagnoses......3575
Service data and specifications......3577
Engine lubrication system......3577
Engine cooling system......3577
EF & EC - Engine Fuel & Emission Control System......3578
Contents......3578
Preparation......3579
Precautions......3580
Engine and emission control overall system......3581
E.C.C.S. component parts location......3581
System diagram......3582
System chart......3583
Vacuum hose drawing......3584
Circuit diagram......3585
Engine and emission control parts description......3586
E.C.C.S. control unit (E.C.U.)......3586
Crank angle sensor......3586
Air flow meter......3586
Engine temperature sensor......3587
Throttle sensor & soft/hard idle switch......3587
Fuel injector......3587
Pressure regulator......3588
Exhaust gas sensor......3588
Fuel pump......3588
Power transistor......3588
Air regulator......3589
Idle air adjusting (I.A.A.) unit......3589
Auxiliary air control (A.A.C.) valve......3589
Power steering oil pressure switch......3589
Vehicle speed sensor......3589
E.G.R. control valve......3590
B.P.T. valve......3590
Air induction valve (A.I.V.)......3590
A.I.V. control solenoid valve......3591
E.G.R. control solenoid valve......3591
Pressure regulator control solenoid valve......3591
S.C.V. control solenoid valve......3591
Fuel filter......3591
Carbon canister......3591
Check connector for E.C.C.S. checker box......3592
Exhaust gas temperature sensor (for california model)......3592
Engine and emission control system description......3593
Fuel injection control......3593
Ignition timing control......3595
Idle speed control......3597
Fuel pump control......3598
Air regulator control......3598
Air induction valve (A.I.V.) control......3599
E.G.R. control......3600
Fuel pressure regulator control......3601
Swirl control valve (S.C.V.) control......3601
Acceleration cut control......3602
Fail safe system......3602
Idle speed/Ignition timing/Idle mixture ratio inspection......3603
Trouble diagnoses......3608
Contents......3608
Fuel injection control system inspection......3730
Releasing fuel pressure......3730
Fuel pressure check......3730
Injector removal and installation......3731
Evaporative emission control system......3732
Description......3732
Inspection......3732
Crankcase emission control system......3734
Description......3734
Inspection......3734
Service data and specifications......3735
General specifications......3735
Inspection and adjustment......3735
FE - Engine Control, Fuel & Exhaust Systems......3736
Contents......3736
Engine control system......3737
Accelerator control system......3737
Fuel system......3738
Exhaust system......3739
CL - Clutch......3740
Contents......3740
Precautions and preparation......3741
Special service tools......3741