John Deere 6215 6415 6615 6715 2WD MFWD Tractor Workshop Repair Service Manual TM4649 PDF - MJODTM4649.zip

A full workshop service and repair manual covering John Deere 6215, 6415, 6615, and 6715 tractors, packed with the detailed instructions needed to maintain, troubleshoot, and overhaul these machines the way a trained technician would.

The authorized technical repair manual for John Deere 2WD and MFWD Tractors 6215, 6415, 6615, 6715 contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm4649 - John Deere 6215 and 6515 Tractors Repair Technical Manual.epub

tm4649 - John Deere 6215 and 6515 Tractors Repair Technical Manual.pdf

Total Pages: 1,812 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Version Date

Safety

Safety Measures

General Information

Specifications

Tune-Up

Predelivery Inspection

Engine

Engine Removal and Installation

Fuel, Air Intake, Cooling and Exhaust Systems

Speed Control Linkage

Fuel System

Air Intake System

Cooling System

Cold-Weather Starting Aids

Exhaust System

Electrical System

Connectors

Wiring Harnesses

Charging Circuit

Starting Motor Circuit

Fuses, Relays and Switches

Monitoring Systems

Electrical Components

SyncroPlus Transmission

Removal and Installation of Transmission Components

Transmission Shift Controls

Perma Clutch II Module

Gear Transmission

Power Reverser

Removal and Installation of Power Reverser Module

Transmission Shift Controls

Power Reverser Module

Gear Transmission

PowrQuad Transmission

Removal and Installation of Components

Transmission Shift Controls

PowrQuad Module

Creeper Transmission

Range Transmission

Drive System

Removal and Installation of Components

U-Jointed Shafts and Torsion Damper

Front-Wheel Drive Clutch

Differential

Hydraulic Pump Drive

Final Drives

Rear PTO

Front PTO

Front Implement Drive

Steering and Brakes

Hydrostatic Steering

Steering Cylinders

Brake Valve

Rear Brakes

Hydraulic System

Controls

Hydraulic Pump

Valves

Rockshaft

Selective Control Valves and Couplers

Independent Control Valve

Misellaneous

Removal and Installation of Components

Main Frame

Front Axle

Front and Rear Wheels

Trailer Mounting and Swinging Drawbar

Operator's Cab

Removal and Installation of Components

Controls and Instruments

Air-Conditioning System

Heating System

Seats

Operator's Cab

Special Tools

Special Tools (Dealer-Fabricated)

Special Tools (available from the dealer)

Table of Contents - Expanded View

Foreword

Version Date

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

”Important” Information

”Note” Information

Prevent Machine Runaway

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Section 10: General Information

Group 05: Specifications

References, Specifications

Engine

Cooling System

Injection pump (Stanadyne)

Air Intake System

Electrical System

Hydrostatic steering system

Clutch

SyncroPlus transmission

PowrQuad transmission

Power Reverser

Creeper transmission

Rear PTO

Front PTO

Differential

Differential lock

Final drives

Front wheel drive

Hydraulic brakes

Parking lock

Rockshaft

Front hitch

Ground Speeds

Front and Rear Wheels

Dimensions and Weights

Capacities

Handling and Storing Diesel Fuel

Diesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front Wheel Drive Axle Oil

Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Torques for inch fittings used in the hydraulic system

Torques for metric fittings used in the hydraulic system

Product Identification and Sub-Assembly Serial Numbers

Engine serial number

Transmission serial number

Front wheel drive axle serial number

Operator's cab serial number

Operator's seat serial number

Sub-assembly serial numbers

Group 10: Tune-Up

Summary of References (Tune-Up)

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Tractor Tune-Up

Removing and Cleaning the Primary Air Cleaner Element

Checking the Air Cleaner Safety Element

Installing the Primary Filter Element

Checking the Air Intake System Connections for Leaks

Checking the Crankcase Vent Hose for Clogging

Cleaning the Radiator Grille Screen

Keeping the Radiator Screen Clean

Checking the Caps on the Expansion Tank

Checking the Radiator for Leaks

Checking the Engine Thermostat

Checking the Operation of the Fuel Transfer Pump

Checking the Fuel Filter

Checking the Fuel Filter (Denso/Stanadyne Injection Pump; TIER II Engines)

Bleeding the Fuel System

Bleeding the Fuel System (Stanadyne Injection Pump; TIER II Engines)

Bleeding the Fuel System (Denso Injection Pump; TIER II Engines)

Clean the water trap

Run the engine until it is warm, and check engine speeds

Check setting of fuel injection pump

Check setting of speed control linkage

Cleaning the Battery, Cables and Battery Box with a Clean Cloth

Checking the Neutral Start Circuit

Check operation of starting motor

Checking the lighting circuit

Final engine check

Tractor Operation Check

Group 15: Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Engine Removal and Installation

Special or Essential Tools

Specifications

Removing the Engine

Installing the Engine

Section 30: Fuel, Air Intake, Cooling and Exhaust Systems

Group 05: Speed Control Linkage

Speed Control Linkage (Summary of References)

General Information

Specifications

Adjusting the Hand Throttle Lever and Accelerator Pedal

Adjusting the Speed Control Linkage

Hand Throttle Lever-Exploded View

Accelerator Pedal On Tractors With Low Platform

Accelerator Pedal, with Mechanical Speed Control

Group 10: Fuel System

Fuel System (Summary of References)

General Information

Special Tool (Dealer-Fabricated)

Removing the Fuel Tank

Installing the Fuel Tank

Replacing the Fuel Gauge Sending Unit

Replace the Fuel Transfer Pump

Changing the Fuel Filter

Bleeding the Fuel System

Group 15: Air Intake System

General Information

Air Cleaner-Exploded View

Replacing the Sending Unit for Air Cleaner Restriction (B02)

Group 20: Cooling System

Cooling System (Summary of References)

General Information

Specifications

Removing the Radiator

Removing and Installing the Ring-Shaped Cooler

Change the Fan or the Viscous Fan Drive

Remove and Install the Intercooler (TIER II engines)

Removing and Installing the Expansion Tank

Removing and Installing the Thermostat Valve

Installing the Radiator

Filling the Cooling System with Coolant

Relieving Tension on the Drive Belt

Replacing the Drive Belt

Replacing the Drive Belt Tensioner

Repairing the Fan Console

Group 25: Cold-Weather Starting Aids

Summary of References (Cold-Weather Starting Aids)

Fuel Preheater

Electrical Starting Aid

Coolant Heater

Group 30: Exhaust System

Summary of References (Exhaust System)

General Information

Specifications

Exhaust to Top Right

Exhaust to Bottom Right

Section 40: Electrical System

Group 05: Connectors

Special Tools

General

Using high-pressure washers

Disconnecting electrical circuits

Stripping Wire Ends

Installing Electrical Connectors

METRI PACK Connector with Terminal Lock at the Rear

METRI PACK Connector

Connectors for Electronic Control Units

Connectors

CRIMP SNAP IN connectors

DEUTSCH Connectors

Individual Terminals

Fuse and Relay Boxes

Group 10: Wiring Harnesses

Wiring Harnesses - Summary of References

Wiring Harnesses for Tractors with Open Operator's Station and TIER I Engine - Summary of References

Wiring Harnesses for Tractors with Open Operator's Station and TIER II Engine - Summary of References

Wiring Harnesses for Tractors with Open Operator's Station from Serial No. 399888 - Summary of References

Wiring Harnesses for Cab-Tractors with TIER I Engine - Summary of References

Wiring Harnesses for Cab-Tractors with TIER II Engine - Summary of References

Wiring Harnesses for Cab-Tractors from Serial No. 391068 - Summary of References

Disconnecting electrical circuits