John Deere 9230 9330 9430 9530 9630 4WD Articulated Tractor Diagnosis & Tests Workshop Service Manual TM2254 PDF - MJODTM2254.zip

A full Diagnostic & Testing service guide, complete with electrical schematics, for the John Deere 9230, 9330, 9430, 9530, and 9630 Articulated Tractors—packed with the shop-level detail needed to service, troubleshoot, and overhaul these machines the way trained technicians do.

The Diagnosis & Tests technical manual for John Deere 4WD Articulated Tractors 9230, 9330, 9430, 9530 and 9630 contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm2254 - 9230, 9330, 9430, 9530 and 9630 Tractors Diagnostic Technical Manual.pdf

tm2254 - 9230, 9330, 9430, 9530 and 9630 Tractors Diagnostic Technical Manual.epub

Total Pages: 8,878 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

GENERAL

Safety

General References

DIAGNOSTIC TROUBLE CODES

ACU Code Diagnostics

ASU Code Diagnostics

ATC Code Diagnostics

BRC Code Diagnostics

CAB Code Diagnostics

CCU Code Diagnostics

CLC Code Diagnostics

ECU Code Diagnostics

HCC Code Diagnostics

HCU Code Diagnostics

HV1 Code Diagnostics

ICU Code Diagnostics

PTP Code Diagnostics

SCC Code Diagnostics

SCO Code Diagnostics

SCU Code Diagnostics

SSU Code Diagnostics

SUP Code Diagnostics

SV1 Code Diagnostics

SV2 Code Diagnostics

SV3 Code Diagnostics

SV4 Code Diagnostics

SV5 Code Diagnostics

SV6 Code Diagnostics

TEC Code Diagnostics

VLC Code Diagnostics

OBSERVABLE SYMPTOMS

Engines

Fuel and Air

Electrical

Control Units

Power Shift Transmission

Manual Shift Transmission

Drive Systems

Steering and Brakes

Hydraulics

Operator Station

SYSTEM DIAGNOSIS

Electrical

CAN

Powershift Transmission

Manual Shift Transmission

Drive Systems

Steering and Brakes

Hydraulics

Operator Station

ENGINES

Engine Performance

Engine Cooling System

Engine Lubrication System

FUEL AND AIR INTAKE SYSTEMS

Engine Fuel System

Engine Air Intake and Exhaust System

ELECTRICAL

Load Center Fuses, Relays and Ground Points

Operational Checks

Tests and Adjustments

Functional Schematics and Components Reference Lists

Connector Information

Harness Information

SE01 - Power Supply, Starting and Charging

SE02 - Manual Seat

SE03 - Manual A/C and Automatic Temperature Control (ATC)

SE04 - Remote Mirror Option

SE05 - Radio, Dome Lamp and Steering Column Module

SE06 - CLC/TEC - Implement Gateway Control Unit Functions

SE06A - CLC/TEC - Cab Load Center Control Unit and Tractor Equipment Control Unit Functions

SE06B - CLC - North American Lighting Functions

SE06C - CLC - European Lighting Functions

SE07 - Accessory Connectors

SE08 - Controller Area Network (CAN) Termination

SE09 - CPD - Corner Post Display, ICU - Information Display, and SUP - SCV Setup Panel Display

SE10 - CAB/ASU - Cab Control Unit Functions

SE10A - CAB - CAB Control Unit Functions

SE10B - ASU - Active Seat Control Unit Functions

SE11 - VLC/CCU - Vehicle Control Unit Functions

SE11A - CCU - Chassis Control Unit Functions

SE11B - VLC - Vehicle Load Center Control Unit Functions

SE12 - PTP - Powershift Transmission Control Unit Functions

SE13 - ACU - Armrest Control Unit Functions

SE14 - SCU/HCU/BRC - Deluxe Hydraulic Controller Function

SE14A - HCU - Hitch Control Unit Functions

SE14B - SCU - SCV Selective Control Unit Functions

SE14D - BRC - Brake System Control Unit Functions

SE14 CAN - SCC/HCC - Deluxe Hydraulic CAN Control Unit Functions

SE14A CAN - SCC - Selective CAN Control Unit Functions

SE14B CAN - HCC - Hitch CAN Control Unit Functions

SE15 - SCO - Secondary Hydraulic Control Unit Functions

SE16A - Engine Control Unit (ECU) Level 14 (9.0L) Functions

SE16B - Engine Control Unit (ECU) Level 15 (13.5L) Functions

SE17 - JDL - JDLink™Control Unit Functions

SE18 - GreenStar™ Display, Receiver, & Processor

SE20 - SSU - Steering System Control Unit Functions

CONTROL UNITS

General References

ACU

ASU

ATC

BRC

CAB

CCU

CLC

ECU

HCC

HCU

HV1

ICU

PTP

SCC

SCO

SCU

SSU

SUP

SV1-SV7

TEC

VLC

POWERSHIFT TRANSMISSION

Powershift Transmission

MANUAL SHIFT TRANSMISSION

Manual Shift Transmission

DRIVE SYSTEMS

Axles and Differential Lock

PTO

STEERING AND BRAKES

Brakes

Steering

HYDRAULICS

Main Hydraulics

OPERATOR STATION

Air Conditioning

Seat

SERVICE TOOLS AND INSTALLING TEST EQUIPMENT

Dealer Fabricated Tools

Service Tools and Kits

Electrical Install Test Equipment

Powershift Transmission Install Test Equipment

Manual Shift Transmission Install Test Equipment

Drive Systems Install Test Equipment

Steering and Brakes Install Test Equipment

Hydraulics Install Test Equipment

Operator Station Install Test Equipment

tm2254 - 9230, 9330, 9430,9530 and 9630Tractors Diagnostic Technical Manual

Table of Contents

Foreword

Section 210: GENERAL

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Handle Fluids Safely—Avoid Fires

Follow Safety Instructions

Wear Protective Clothing

Service Machines Safely

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Handle Starting Fluid Safely

In Case of Fire

Avoid Static Electricity Risk When Refueling

Avoid Hot Exhaust

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Clean Vehicle of Hazardous Pesticides

Handling Batteries Safely

Avoid Harmful Asbestos Dust

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Work in Clean Area

Work In Ventilated Area

Illuminate Work Area Safely

Use Proper Lifting Equipment

Use Steps and Handholds Correctly

Install All Guards

Transport Tractor Safely

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Use Seat Belt Properly

Keep ROPS Installed Properly

Passenger Seat

Instructional Seat

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prevent Machine Runaway

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Live With Safety

Group 15: General References

General Reference List

Bolt and Cap Screw Torque Values

Glossary of Terms

JIC Hydraulic Symbols

Trademarks

Wiring Diagram and Schematic Information

Electrical Schematic Symbols

Reading Wiring Schematics and Diagrams

Visually Inspect Electrical System

Seven Step Electrical Test Procedure With probe light or multimeter

Using a Probe Light

Circuit Types

Circuit Malfunctions

Troubleshooting Circuit Malfunctions

Understanding Electrical vs. Electronic Circuits

Intermittent Electronic Problems

Relay Circuit Types

Using a Digital Multimeter

Troubleshooting Unresolved Electrical/Electronic Problems

Section 211: DIAGNOSTIC TROUBLE CODES

Group ACU: ACU Code Diagnostics

ACU 000110.14 - Engine Coolant Temperature Moderately High

ACU 000158.04 - ACU Switched Supply Voltage Low

ACU 000237.02 - VIN Security Data Conflict

ACU 000237.14 - VIN Security Not Enabled

ACU 000237.31 - VIN Security Messages Missing

ACU 000628.02 - ACU EOL Data Fault

ACU 000628.12 - ACU Programming

ACU 000629.11 - ACU Control Unit Fault

ACU 000629.12 - ACU Control Unit Fault

ACU 000630.13 - ACU Calibration Fault/Not Calibrated

ACU 000639.12 - ACU CAN Message Overflow

ACU 000639.14 - ACU CAN Error Limit Exceeded

ACU 000974.02 - Hand Throttle Sensor Circuit Voltage Conflict

ACU 000974.03 - Hand Throttle Sensor Circuit Voltage High

ACU 000974.04 - Hand Throttle Sensor Circuit Voltage Low

ACU 001079.03 - ACU Sensor Supply 1 Voltage High

ACU 001079.04 - ACU Sensor Supply 1 Voltage Low

ACU 001080.03 - ACU Sensor Supply 2 Voltage High

ACU 001080.04 - ACU Sensor Supply 2 Voltage Low

ACU 002000.09 - ECU Message Missing

ACU 002003.09 - PTP Message Missing

ACU 002049.09 - CAB Control Unit Message Missing

ACU 523775.02 - Single Lever Control Hand Presence Switch Fault

ACU 523776.02 - Single Lever Control Transport Lock Switch Circuit Fault

ACU 523801.02 - Single Lever Control Auxiliary Switch Fault

ACU 523804.02 - Single Control Lever Lateral Detent Switch Circuit Fault

ACU 523804.03 - Single Lever Control Lateral Sensor Circuit Voltage High

ACU 523804.04 - Single Lever Control Lateral Sensor Circuit Voltage Low

ACU 523805.02 - Single Lever Control Fore-Aft Detent Switch Circuit Fault

ACU 523805.03 - Single Lever Control Fore-Aft Sensor Circuit Voltage High

ACU 523805.04 - Single Lever Control Fore-Aft Sensor Circuit Voltage Low

ACU 523923.02 - SCV I Control Lever Switch/Sensor Conflict

ACU 523923.03 - SCV I Control Lever Sensor Circuit Voltage High

ACU 523923.04 - SCV I Control Lever Sensor Circuit Voltage Low

ACU 523960.31 - Operator Not Seated During Reverser Command

ACU 523968.02 - IMS Switch Circuits Conflict

ACU 523968.03 - IMS Switch Circuits Voltage High

ACU 523968.04 - IMS Switch Circuits Voltage Low

ACU 524018.31 - RHR Neutral/Park Transition Fault

ACU 524019.31 - Shift Lever Transition Fault

ACU 524020.31 - Transmission in Gear at Power Up

ACU 524021.31 - Multiple Reverser Switches Conflict

ACU 524101.02 - SCV VI Control Lever Switch/Sensor Circuit Conflict

ACU 524101.03 - SCV VI Control Lever Sensor Circuit Voltage High

ACU 524101.04 - SCV VI Control Lever Sensor Circuit Voltage Low

ACU 524102.02 - SCV V Control Lever Switch/Sensor Circuit Conflict

ACU 524102.03 - SCV V Control Lever Sensor Circuit Voltage High

ACU 524102.04 - SCV V Control Lever Sensor Circuit Voltage Low

ACU 524103.02 - SCV IV Control Lever Switch/Sensor Circuit Conflict

ACU 524103.03 - SCV IV Control Lever Sensor Circuit Voltage High

ACU 524103.04 - SCV IV Control Lever Sensor Circuit Voltage Low

ACU 524104.02 - SCV III Control Lever Switch/Sensor Circuit Conflict

ACU 524104.03 - SCV III Control Lever Sensor Circuit Voltage High

ACU 524104.04 - SCV III Control Lever Sensor Circuit Voltage Low

ACU 524105.02 - SCV II Control Lever Switch/Sensor Circuit Conflict

ACU 524105.03 - SCV II Control Lever Sensor Circuit Voltage High

ACU 524105.04 - SCV II Control Lever Sensor Circuit Voltage Low

ACU 524212.02 - Rear Hitch Control Lever Switch/Sensor Circuit Conflict

ACU 524212.03 - Rear Hitch Control Lever Sensor Circuit Voltage High

ACU 524212.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low

ACU 524222.02 - Resume Switch Circuit Conflict

ACU 524224.02 - Rear PTO Switch Circuit Conflict

ACU 524254.31 - Transmission Enable Relay Circuit Fault

Group ASU: ASU Code Diagnostics

ASU 000629.12 - ASU Control Unit Fault