Caterpillar D6R Series III Track-Type Tractor Workshop Repair Service Manual PDF - MCATD6R3.zip
A full factory-style service and repair guide, complete with Electrical Wiring Diagrams, covering the Caterpillar D6R Series III Track-Type Tractor. It contains every technical detail needed to service, troubleshoot, fix, and overhaul the machine just like an expert technician.
Inside this Caterpillar D6R Series III Track-Type Tractor workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR7953 - Specifications (D6R Series III Track-Type Tractor Machine Systems).pdf
RENR7953 - Systems Operation (D6R Series III Track-Type Tractor Machine Systems).pdf
RENR7953 - Testing and Adjusting (D6R Series III Track-Type Tractor Machine Systems).pdf
RENR7954 - Schematic (D6R Series III Track-Type Tractor Power Train System).pdf
RENR7956 - Schematic (D6R Series III Track-Type Tractor Hydraulic System - Pilot Control and Accugrade Ready).pdf
RENR7957 - Specifications (D6R Series III Track-Type Tractor).pdf
RENR7957 - Systems Operation (D6R Series III Track-Type Tractor).pdf
RENR7957 - Testing and Adjusting (D6R Series III Track-Type Tractor).pdf
RENR7958 - Specifications (D6R Series III Track-Type Tractor Hydraulic System).pdf
RENR7958 - Systems Operation (D6R Series III Track-Type Tractor Hydraulic System).pdf
RENR7958 - Testing and Adjusting (D6R Series III Track-Type Tractor Hydraulic System).pdf
RENR8172 - Schematic (D6R III Track-Type Tractor with AccuGrade Electrical System).pdf
RENR8173 - Disassembly and Assembly (D6R Series III Track-Type Tractor Power Train).pdf
RENR8174 - Disassembly and Assembly (D6R Series III Track-Type Tractor Machine Systems).pdf
RENR8175 - Disassembly and Assembly (D6R Series III and D6T Track-Type Tractors Engine Supplement).pdf
RENR9867 - Systems Operation (D6R Series III; D6T and D7R Series II Track-Type Tractors).pdf
RENR9867 - Troubleshooting (D6R Series III; D6T and D7R Series II Track-Type Tractors).pdf
PRODUCT DETAILS:
Total Pages: 2,321 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
RENR7954 - Schematic (D6R Series III Track-Type Tractor Power Train System)....3
Main....4
Features....4
Cover Page....5
Information....0
Component Location....6
Tap Location....7
Fluid Power Symbols....8
Electrical Symbols....9
Schematic....10
Machine Views....0
Component And Tap Locations....11
Power Train Oil Filter Group....12
Transmission Group....13
Power Train Oil Cooler....14
Power Train Oil Pump....15
Collage....16
RENR7956 - Schematic (D6R Series III Track-Type Tractor Hydraulic System - Pilot Control and Accugrade Ready)....25
Main....26
Features....26
Cover Page....27
Information....0
Component Location....28
Tap Location....29
Fluid Power Symbols....30
Electrical Symbols....31
Schematic....32
Machine Views....0
Machine Component Locations....33
EH Pilot Manifolds....34
Implement Pump....35
Pressure Manifolds....36
Steering And Implement Control Valve....37
Hydraulic Oil Tank....38
Collage....39
RENR7957 - Specifications (D6R Series III Track-Type Tractor)....54
Torque Converter SMCS - 3101....55
Power Train Oil Pump....57
Relief Valve (Torque Converter Outlet)....62
Relief Valve (Torque Converter Inlet)....64
Transmission Hydraulic Control....66
Main Relief Valve....68
Transmission Oil Filter SMCS - 3067....70
Magnetic Screen....72
Transmission SMCS - 3030; 3155; 3160; 3169; 3190....73
Transmission Mounting....76
Bevel and Transfer Gears....77
Drive Shaft....80
Brake Control Valve....81
Steering Differential and Brakes....83
Final Drive SMCS - 4003; 4050; 4059; 4084....85
Equalizer Bar....88
Track Roller Frames SMCS - 4151....90
Pivot Shaft SMCS - 4153....92
Recoil Group....93
Track Carrier Roller....95
Track Roller - Single Flange....97
Idlers (Track) SMCS - 4159....99
Track Guide Guard....102
Tracks - System One....104
RENR7957 - Systems Operation (D6R Series III Track-Type Tractor)....106
General Information....107
Power Train Hydraulic System....109
Electronic Control System Components....113
Magnetic Screen....116
Power Train Oil Pump....118
Power Train Oil Cooler....122
Main Relief Valve....124
Accumulator....126
Relief Valve (Torque Converter Inlet) - Lubrication Distribution Manifold....127
Relief Valve (Torque Converter Outlet)....130
Transmission....132
Transmission Hydraulic Control....143
Transmission Lubrication....148
Transmission Oil Filter....150
Transfer and Bevel Gears....152
Brake Control Valve....154
Steering Differential and Brake....163
Final Drive....174
Undercarriage....176
Pivot Shaft....178
Equalizer Bar....180
Track Roller Frame....182
Tracks....184
Track Carrier Roller....186
Track Idler....188
Track Roller....190
Torque Converter....191
RENR7957 - Testing and Adjusting (D6R Series III Track-Type Tractor)....195
Schematic....196
Machine Preparation....199
Visual Inspection....202
Pressure Charts....209
Pressure Taps....211
Transmission Controls....214
Brake Pressure - Test....218
Main Relief Valve - Adjust....225
Relief Valve (Torque Converter Inlet) Pressure - Test and Adjust....230
Relief Valve (Torque Converter Outlet) Pressure - Test and Adjust....233
Accumulator - Test....236
Track - Adjust....242
Flywheel Lubrication Oil Pressure - Test....246
Transmission Lubrication Oil Pressure - Test....249
Speed Sensor - Adjust - Output Speed of the Torque Converter....252
Symptom List....254
Troubleshooting Procedures....256
Brake Troubleshooting....259
Hour Meter Troubleshooting....266
Machine Troubleshooting....267
Oil (Air in Oil) Troubleshooting....272
Oil Pressure Troubleshooting....275
Oil Temperature Troubleshooting....278
Software Troubleshooting....284
Torque Converter Troubleshooting....285
Transmission Clutch Troubleshooting....286
Transmission Troubleshooting....291
RENR7958 - Specifications (D6R Series III Track-Type Tractor Hydraulic System)....324
Hydraulic Tank and Filter....325
Implement Hydraulic Pump....327
Steering Motor....330
Pump Control Valve....333
Implement and Steering Control Valve Group....335
Steering Control Valve....336
Pressure Reducing Valve (Pilot)....339
Accumulator....341
Main Relief Valve....343
Counterbalance Valve - Steering....344
Bulldozer Lift Control Valve....346
Bulldozer Tilt Control Valve....350
Bulldozer Angle Control Valve - If Equipped....353
Ripper Control Valve....356
Pilot Control Valve (Bulldozer Angle)....360
Pilot Control Valve (Bulldozer Lift and Tilt)....362
Pilot Control Valve (Ripper Lift)....370
Quick-Drop Valve....374
Bulldozer Lift Cylinder....376
Cylinder Mounting....378
Bulldozer Tilt Cylinder....380
Bulldozer Angle Cylinder - If Equipped....386
Ripper Lift Cylinder....388
Push Arm....391
Bulldozer Blade....394
Bulldozer Brace....396
Bulldozer Trunnion....398
RENR7958 - Systems Operation (D6R Series III Track-Type Tractor Hydraulic System)....400
General Information....401
Hydraulic Tank and Filter....407
Oil Cooler and Bypass Valve....412
Hydraulic Pump - Piston....414
Steering Motor....421
Counterbalance Valve....424
Implement Control Valve....427
Bulldozer Lift Control Valve....430
Bulldozer Tilt Control Valve....439
Bulldozer Angle Control Valve....446
Steering Control Valve....452
Ripper Lift Control Valve....458
Main Relief Valve....463
Signal Resolver Network....466
Pilot Hydraulic System....469
Pressure Reducing Valve....478
Accumulator....481
Quick-Drop Valve....483
Graphic Color Codes....494
RENR8172 - Schematic (D6R III Track-Type Tractor with AccuGrade Electrical System)....497
Main....498
Collage....504
RENR8173 - Disassembly and Assembly (D6R Series III Track-Type Tractor Power Train)....562
Duo-Cone Conventional Seals - Install SMCS - 7561-016; 7561-012-SA....565
Duo-Cone Inverted Seals - Install SMCS - 7561-012-SA....577
Duo-Cone Floating Seals - Install SMCS - 7561-012....588
Track Roller - Remove SMCS - 4180-011....591
Track Roller - Install SMCS - 4180-012....594
Track Master Link (Clamp) - Remove and Install - SystemOne Track SMCS - 4169....597
Track - Separate SMCS - 4170-076....601
Track - Separate - Conventional SMCS - 4170-076....626
Track - Connect SMCS - 4170-077....630
Track - Connect - Conventional SMCS - 4170-077....651
Sprocket Segment - Remove and Install SMCS - 4164-010....654
Front Track Roller Frame - Remove SMCS - 4151-011-FR....656
Front Track Roller Frame - Install SMCS - 4151-012-FR....660
Recoil Spring - Remove SMCS - 4158-011....666
Recoil Spring - Install SMCS - 4158-012....673
Track Adjuster - Remove SMCS - 4157-011....677
Track Adjuster - Disassemble SMCS - 4157-015....678
Track Adjuster - Assemble SMCS - 4157-016....680
Track Adjuster - Install SMCS - 4157-012....682
Track Roller Frame - Remove SMCS - 4151-011....683
Track Roller Frame - Install SMCS - 4151-012....689
Idler - Remove SMCS - 4159-011....694
Idler - Install SMCS - 4159-012....696
Equalizer Bar - Remove SMCS - 7206-011....698
Equalizer Bar - Disassemble SMCS - 7206-015....704
Equalizer Bar - Assemble SMCS - 7206-016....707
Equalizer Bar - Install SMCS - 7206-012....711
Final Drive Planetary Carrier (In Chassis) - Remove SMCS - 4092-011....716
Final Drive Planetary Carrier (In Chassis) - Install SMCS - 4092-012....718
Final Drive; Steering Planetary; and Brake (Right Side) - Remove SMCS - 4050-011-RI; 4132-011-RI....720
Steering Planetary and Brake - Disassemble SMCS - 4132-015....722
Steering Planetary and Brake - Assemble SMCS - 4132-016....729
Final Drive; Steering Planetary; and Brake (Right Side) - Install SMCS - 4050-012-RI; 4132-012-RI....735
Final Drive - Remove SMCS - 4050-011....737
Final Drive - Disassemble SMCS - 4050-015....741
Final Drive - Assemble SMCS - 4050-016....747
Final Drive - Install SMCS - 4050-012....753
Final Drive; Steering Differential; and Brake (Left Side) - Remove SMCS - 4050-011-LT; 4131-011....757
Steering Differential and Brake - Disassemble SMCS - 4131-015....762
Steering Differential and Brake - Assemble SMCS - 4131-016....783
Final Drive; Steering Differential; and Brake (Left Side) - Install SMCS - 4050-012-LT; 4131-012....805
Power Train Oil Filter - Remove SMCS - 3067-011-FI....809
Power Train Oil Filter - Disassemble SMCS - 3067-015....811
Power Train Oil Filter - Assemble SMCS - 3067-016-FI....813
Power Train Oil Filter - Install SMCS - 3067-012-FI....815
Power Train Oil Pump - Remove SMCS - 3066-011....817
Power Train Oil Pump - Disassemble SMCS - 3066-015....820
Power Train Oil Pump - Assemble SMCS - 3066-016....827
Power Train Oil Pump - Install SMCS - 3066-012....837
Torque Converter Outlet Relief Valve - Remove SMCS - 3133-011....840
Torque Converter Outlet Relief Valve - Disassemble SMCS - 3133-015....842
Torque Converter Outlet Relief Valve - Assemble SMCS - 3133-016....844
Torque Converter Outlet Relief Valve - Install SMCS - 3133-012....846
Transmission Hydraulic Control Valve - Remove SMCS - 3167-011....847
Transmission Hydraulic Control Valve - Disassemble SMCS - 3167-015....852
Transmission Hydraulic Control Valve - Assemble SMCS - 3167-016....856
Transmission Hydraulic Control Valve - Install SMCS - 3167-012....859
Main Drive Shaft - Remove and Install SMCS - 3253-010....865
Drive Shaft (Pump Coupling) - Remove and Install SMCS - 3253-010-PD....867
Torque Converter - Remove SMCS - 3101-011....870
Torque Converter - Disassemble SMCS - 3101-015....875
Torque Converter - Assemble SMCS - 3101-016....885
Torque Converter - Install SMCS - 3101-012....897
Transmission and Bevel Gears - Remove SMCS - 3010-011; 3150-011....902
Transmission and Bevel Gears - Install SMCS - 3010-012; 3150-012....909
Brake Control Valve - Remove SMCS - 4265-011....914
Brake Control Valve - Disassemble SMCS - 4265-015....916
Brake Control Valve - Assemble SMCS - 4265-016....927
Brake Control Valve - Install SMCS - 4265-012....937
Axle - Remove and Install SMCS - 3278-010....939
Transmission and Bevel Gears - Separate SMCS - 3010-076....943
Transmission and Bevel Gears - Connect SMCS - 3010-077....945
Bevel and Transfer Gears - Disassemble SMCS - 3011-015....947
Bevel and Transfer Gears - Assemble SMCS - 3011-016....957
Transmission - Remove SMCS - 3030-011....972
Transmission - Disassemble SMCS - 3030-015....977
Transmission - Assemble SMCS - 3030-016....997
Transmission - Install SMCS - 3030-012....1017
Drawbar - Remove and Install SMCS - 7105-010....1022
Pivot Bar-Remove and Install SMCS - 4153-010....1024
Lubrication Distribution Valve - Remove and Install SMCS - 7540-010-VL....1028
Lubrication Distribution Valve - Disassemble and Assemble SMCS - 7540-017-VL....1030
RENR8174 - Disassembly and Assembly (D6R Series III Track-Type Tractor Machine Systems)....1032
Hydraulic System Pressure - Release SMCS - 5050-553-PX....1035
Quick-Drop Valve - Remove SMCS - 5110-011....1036
Quick-Drop Valve - Disassemble SMCS - 5110-015....1039
Quick-Drop Valve - Assemble SMCS - 5110-016....1043
Quick-Drop Valve - Install SMCS - 5110-012....1047
Bulldozer Lift Cylinder - Remove and Install SMCS - 7562-010....1049
Bulldozer Lift Cylinder (VPAT) - Remove and Install SMCS - 5102-010....1056
Bulldozer Lift Cylinder Mounts - Remove and Install SMCS - 5102-010-MT....1063
Bulldozer Tilt Cylinder - Remove and Install SMCS - 7562-010....1067
Bulldozer Tilt Cylinder (VPAT) - Remove and Install SMCS - 5104-010....1074
Bulldozer Angle Cylinder (VPAT) - Remove and Install SMCS - 7562-010....1080
Pilot Valve - Remove and Install SMCS - 5059....1086
Control (Joystick) - Remove and Install SMCS - 5702-010; 5705-010....1094
Bulldozer Blade (VPAT) - Install SMCS - 6060-012....1099
Bulldozer Blade - Remove SMCS - 6060-011....1103
Bulldozer Blade - Install SMCS - 6060-012....1106
Bulldozer C-Frame (VPAT) - Remove SMCS - 6063-011....1109