Volvo EC160 Excavator Workshop Service and Parts Manual PDF Download - MVLVCONEC160OPEK.zip
This comprehensive service and repair guide for the Volvo EC160 Excavator comes complete with Electrical Wiring Diagrams, providing every technical detail you need to service, troubleshoot, fix, and overhaul the machine just like an expert technician.
Covered within the Volvo Construction Equipment EC160 Excavator workshop service and repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo EC160 Excavators Service Repair Manual.pdf
Volvo EC160 Excavators Parts Catalog.pdf
PRODUCT DETAILS:
Total Pages: 867 + 467 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Volvo EC160 Excavators Parts Manual...2
0 - GENERAL...3
03 - SPECIFICATIONS...4
Product identification plate...5
2 - ENGINE WITH MOUNTING AND EQUIPMENT...6
21 - ENGINE...7
Repair kits for engine TD040GHE; TD40KGE...8
Cylinder head TD 040GHE...10
Cylinder head TD 040KGE...12
Cylinder block...14
Flywheel housing...16
Cylinder liner and piston...18
Valve mechanism...20
Timing gear casing...22
Camshaft...24
Crankshaft and related parts...26
Oil sump...28
Engine mounting...30
22 - LUBRICATING SYSTEM...32
Oil pump...33
Oil filter TD 040KGE...34
Oil cooler ENG - U83266G...35
Oil cooler ENG U83267G -...37
Oil cooler TD 040KGE...39
23 - FUEL SYSTEM...41
Feed pump...42
Fuel filter...43
Water separator...45
Fuel tank with fitting parts...46
Fuel filling pump; electrical 14302802...48
Fuel pump 14302802...50
Fuel pipe - Fuel tank...52
Fuel pipes; injection pump - fuel filter...54
Fuel system; diesel heater 14302818...56
Injection pump with drive...58
Fuel lines; injectors...60
Injector...62
25 - INLET & EXHAUST SYSTEM...64
Induction manifold with fitting parts TD 040GHE...65
Induction manifold with fitting parts TD 040KGE...67
Exhaust manifold and installation components...69
Exhaust system...70
Turbocharger with fitting parts...72
Air filter with fitting parts...74
26 - COOLING SYSTEM...76
Cooling system...77
Radiator with fitting parts...79
Water pump...81
Thermostat housing TD 040GHE...83
Thermostat housing TD 040KGE...85
Fan and installation components...87
Hydraulic motor SER NO - 1041...89
Hydraulic motor SER NO 1042 -...91
Engine heater 14302798...93
27 - ENGINE CONTROL...95
Speed control SER NO - 1021...96
Speed control SER NO 1022 - 1055...98
Speed control SER NO 1056 -...100
Engine speed control...102
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...104
31 - BATTERY...105
Battery with assembling details...106
32 - ALTERNATOR; CHARGE REGULATOR...107
Alternator with assembling details...108
Alternator...110
Alternator; 080a 14302822...112
33 - STARTING SYSTEM...114
Starter motor with assembling details...115
Starter motor...116
35 - LIGHTING...118
Lighting; front...119
Work lamp...121
Work lamp; boom 14302835; 14303085...123
Lighting; rear...125
Work lamp; rear 14302824...127
Interior lamp...129
36 - OTHER ELECTRICAL EQUIPMENT...130
Rotating beacon 14302815-[5023]...131
Rotating beacon 14302815...133
Horn...135
Travel alarm; acoustic 14302825...137
Windshield wiper...138
Windscreen wiper; lower 14302816...140
Windshield washer...142
37 - CABLE; FUSE; RELAY...143
Cable harness; battery...144
Cable harnesses; upper section; L006; L7...146
Cable harness; control panel; Rh...148
Cable harness; Control panel; Lh...150
Cable harness; El.distr.unit-ecu...151
Cable harnesses; engine L001; L4...153
Electric installation in cab floor...155
Electric installation; diesel heater 14302818...156
Electrical distribution box...158
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...160
Rocker switch panel; Rh. Lh...161
Level guards; sensor and relays...163
39 - MISCELLANEOUS...165
Radio installation with converter 14311154; 14302886...166
4 - POWER TRANSMISSION...168
42 - TRANSMISSION; HYDRAULIC CONTROL...169
Footbrake valve; transport...170
Pedal valve 14303047; 14302829; 143311189...172
43 - GEARBOX...174
Swing motor...175
44 - HYDROSTATIC DRIVE...177
Hydraulic system; transport in uppercarrige; servo system...178
Hydraulic system; transport in uppercarrige...180
Hydraulic system; transport in undercarrige...182
Track gear; travel...184
Hydraulic motor; travel...186
Turning joint...187
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...188
71 - FRAME...189
Undercarriage...190
Counterweights...192
Superstructure...194
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...195
Track equipment...196
Front idler; spring package...197
Crawler track 14302791; 14302792; 14302793; 14302794...199
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...201
81 - CAB; NAKED; CANOPY...202
Drivers cab...203
Cabin floor...205
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...207
Rear view mirror...208
Windows...210
Front window...212
Window lifts...214
85 - CAB INTERIOR; UPHOLSTERY...216
Operator seat with fitting parts 14302813; 14303037; 14302812; 14302883...217
Operator seat; pneumatic; Isri 14302812; 14302883...219
Operator seat; Isri 14302813; 14303037...221
87 - AIR CONDITIONING UNIT...223
Cab heater with fitting parts...224
Heating unit...226
Heater control...229
Air conditioning 14302814...230
Heater; diesel; installation 14302818...232
Heater; diesel 14302818...234
Heater; diesel exhaust system 14302818...236
88 - INTERIOR EQUIPMENT...238
Interior components...239
Side panel; left SER NO - 1021...242
Side panel; left SER NO 1022 -...244
Side panel right...246
89 - MISCELLANEOUS...248
Roof...249
Tools...250
Tools 14302880...251
Sign plates and transfer;inner location...253
Sign plates and transfer;outer location...255
Stripes; outer location...257
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...258
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...259
Hydraulic oil tank SER NO - 1021...262
Hydraulic oil tank SER NO 1022 -...264
Hydraulic system suction lines...266
Hydraulic system; feed line...267
Hydraulic system; return lines...269
Boom swing system...272
Hydraulic system; boom...274
Hydraulic system; adjustable boom 14302828; 14303120...276
Hydraulic system; tool bar...279
Hydraulic system; cooler SER NO - 1041...281
Hydraulic system; cooler SER NO 1042 -...283
Hydraulic system; X003 14303049...285
Main valve assembly; B 14301063 SER NO - 1023; 14301064 SER NO - 1061...287
Main valve assembly; B 14301063 SER NO 1024 -; 14301064 SER NO 1062 -...289
Control valve; swivel 14301063 SER NO - 1023; 14301064 SER NO - 1061...292
Control valve; swivel 14301063 SER NO 1024 -; 14301064 SER NO 1062 -...295
Intermediate housing 14301063 SER NO 1024 -; 14301064 SER NO 1062 -...297
Main valve assembly; A 14301063 SER NO - 1023; 14301064 SER NO - 1061...299
Main valve assembly; A 14301063 SER NO 1024 -; 14301064 SER NO 1062 -...301
Main valve assembly with fitting parts...303
Safety valve 14302828; 14303074; 14302904; 14303120...305
Magnet valve 14303049...307
Float position valve SER NO - 1041. 14303058...309
Hose rupture valve; boom cylinder 14303074...310
Drive for hydraulic pump...312
Hydraulic pump...313
Hydraulic pump; servo_brake...315
Control pressure valve SER NO - 1023...317
Control pressure valve SER NO 1024 -...319
Servo hydraulics; mono boom...321
Servo hydraulics; adjustable boom. X002 14302828; 14303047; 14303120...323
Servo hydraulics; X001 14302952...325
Servo hydraulics; X002 14303048; 14302829; 14311189...326
Servo hydraulics; dipper arm...328
Servo hydraulics; bucket...330
Servo hydraulics; Slewing SER NO - 1051...332
Servo hydraulics; Slewing SER NO 1052 -...334
Servo hydraulics; speed regulation...336
Servo hydraulics; Testing sleeve...338
Servo hydraulics; grab bucket 14303059...340
Servo valve body SER NO - 1051-[1045]...342
Servo valve body SER NO 1052 -...343
Servo valve body SER NO - 1051...344
Valve; grab bucket; X001...345
Servo hydraulics; Hose break valve 14302905...347
Servo hydraulics; Hose break valve 14302904...349
Servo hydraulics; Hose break valve 14302903...351
Hose rupture valve for dipper arm 14311184...353
Hoser rupture valve for bucket 14311185...355
Hydraulic system; mono boom 14302827...357
Hydr. quick fit equipm. on mono boom 14303067...359
Hydr. quick fit equipm. on adjustable boom 14303068...361
Hydr. equipm. on adjustable boom; X001 14303040...363
Hydr. equipm. on adjustable boom ; 005;1m. X3 14303051...364
Hydr. equipm. on mono boom; X001 14303039...366
Hydr. equipm. on monoboom; 005;0m; X3 14303050...367
Hydr. equipm. on boom; rear; offset 14302829; 14311189...368
Hydr. equipm. on boom; front; offset 14302829; 14311189...371
Hydr. equipm. on dipper arm; X001 14303042; 14303043; 14303044; 14303045...373
Hydr. quick fit equipm. dipper arm 14303070; 14303071; 14303072; 14303073...375
Hydr. equipm. on dipper arm; X003 14303053; 14303054; 14303056...377
Hammer hydraulics on adjustable boom; return line 14303065...379
Hammer hydraulics on mono boom; return line 14303064...381
Hammer hydraulics mono boom; return line; offset 14303066...383
Hammer hydraulics on dipper arm; return line 14302887; 14302888; 14302889; 14302890...385
Quick-coupling; X001 14311186...387
Ball valve for dipper arm 14303046; 14302897...389
Hammer control 14303060...391
Hammer control; operating valve 14311176...393
Hydraulic system; Float position valve 14303058...395
Hydr. equipm. on boom; X003 14303052...397
Equipment hydraulics; offset 14303069...399
Grab equipment; with shutoff cocks; handling dipper 14311111...401
92 - MECHANICAL EQUIPMENT_ATTACHMENT...403
Quickfit; hydraulic; S006 14302916...404
Quickfit; hydraulic; S001 14302923...406
Clamshell rest 14259271...408
Hydraulic cylinder; quick attachment 14302916...409
Hydraulic cylinder 14302923...411
Ripper 14302968...413
Dozer blade 14303061; 14311109...414
Hydraulic system for dozer blade; upper section 14303061; 14311109...416
Hydraulic system for dozer blade; undercarriage 14303061; 14311109...418
Hydraulic cylinder; dozer blade 14303061; 14311109...420
97 - UNIT; DIGGING...421
Slewing ring attachment...422
Backhoe boom incl. attachements; 005;0m 14302827...423
Boom cylinder 14302827; 14302828; 14302829; 14303120; 14311189...425
Adjustable boom 14302828; 14303120...427
Backhoe boom;offset 14302829; 14311189...429
Hydraulic cylinder; offset 14302829; 14311189...432
Dipper arm cylinder 14302827; 14302828; 14303120...434
Dipper arm cylinder 14302829; 14311189...436
Knuckle cylinder 14302828; 14303120...438
Dipper arm incl. connect. 14302830; 14302831; 14302832; 14302833...440
Dipper arm incl. connect. 14303103; 14303104; 14303105...443
Bucket cylinder 14302830; 14302831; 14302832; 14302833...446
Dipper arm cylinder; adjustable boom 14302827; 14302828...448
Knuckle cylinder 14302828...450
Bucket cylinder...451
99 - MISCELLANEOUS...452
Control levers; Control pedals 14302819...453
Central lubrication; adjustable boom 14302828; 14303120. 5;1M...455
Central lubrication; boom; offset 14302829; 14311189; 4;7M...458
Central lubrication. slewing; adjustable boom 14302828; 14303120. 5;1M...460
Central lubrication; mono boom 14302827; 5;0M...463
Central lubrication. slewing; mono boom 14302827. 5;0M...465
Central lubrication; slewing; offset 14302829; 14311189; 4;7M...467
Volvo EC160 Excavators Service Repair Manual...469
0 - GENERAL...470
03 - SPECIFICATIONS...471
Tightening torques for hydraulic hoses; general...472
Tightening torques; blanking plugs...473
Tightening torques; bolts and nuts...475
Tightening torques; general tolerances...477
Tightening torques; hose clips...478
Tightening torques; ORFS connections...479
Tightening torques; valve connections...480
07 - STANDARD TIME...482
Time Guide...483
1 - STANDARD PARTS; SERVICE...492
16 - LUBRICANT; FUEL; OTHER FLUID...493
Hydraulic oil; cleaning...494
Hydraulic oil; description...495
Hydraulic oil; specifications...496
Hydraulic oil; storage and handling...497
17 - SERVICE...498