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Caterpillar 318F Excavator Workshop Service Repair Manual PDF 312F 313F 316F - MCATEX318F.zip

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A full factory-style service and repair guide featuring Electrical Wiring Diagrams for the Caterpillar 318F Excavator, packed with every technical detail needed to service, troubleshoot, fix, and rebuild the machine just like an expert technician would.


The workshop service and repair guide for the Caterpillar 318F Excavator contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


M0076102 - Troubleshooting (312F; 313F; 316F and 318F Excavators).pdf


M0077993 - Systems Operation (318F Excavator Machine Systems).pdf


UENR5345 - Schematic (316F and 318F Excavator Electrical System) (YDL1-10000 HCP1-10000 ECZ1-10000 FFT1-10000).pdf


UENR5348 - Schematic (318F Excavator Hydraulic System - Two-way _ One Pump).pdf


UENR5349 - Schematic (318F Excavator Hydraulic System - Auxiliary Ready).pdf


UENR5350 - Schematic (318F Excavator Hydraulic System - Medium Pressure).pdf


UENR5351 - Schematic (318F Excavator Hydraulic System - Quick Coupler).pdf


UENR5352 - Schematic (318F Excavator Hydraulic System - Two-Way Pattern Change).pdf


UENR5353 - Schematic (318F Excavator Hydraulic System - Boom Lowering Control Valve)


UENR5354 - Schematic (318F Excavator Hydraulic System - Stick Lowering Control Valve).pdf


UENR5584 - Disassembly and Assembly (316F; 318F Excavator Engine Supplement).pdf


UENR5585 - Disassembly and Assembly (316F; 318F Excavator Machine Systems).pdf


UENR5653 - Specifications (318F Excavator Machine Systems).pdf


UENR5654 - Systems Operation (318F Excavator Machine Systems).pdf


UENR5655 - Testing and Adjusting (318F Excavator Machine System).pdf


UENR5950 - Troubleshooting (312F; 313F; 316F and 318F Excavators).pdf


UENR6167 - Schematic (316F and 318F Excavator Electrical System) (XAD10001-UP FFT10001-UP HCP10001-UP ECZ10001-UP YDL10001-UP DYR1-UP EWC1-UP).pdf


PRODUCT DETAILS:


Total Pages: 2,521 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


M76102 - Troubleshooting (312F; 313F; 316F and 318F Excavators)....2


General Information....3


Service Tools....5


Connector Locations....8


Diagnostic Capabilities....9


Diagnostic Trouble Codes....13


Determining Diagnostic Trouble Codes....24


Event Codes....34


Symptom Troubleshooting....43


Emerging Symptom Information....45


Alarm - Test....46


CAN Data Link - Test....52


Electrical Connector - Inspect....63


Relay - Test....71


Sensor Signal (Analog; Active) - Test....76


Sensor Signal (Analog; Passive) - Test....84


Sensor Signal (PWM) - Test....90


Sensor Supply - Test....103


Solenoid Valve - Test....111


Window Wiper Delay - Test....123


Wiring Harness (Open Circuit) - Test....129


Wiring Harness (Short Circuit) - Test....130


ECM Software - Install....132


ECM - Configure....134


ECM - Replace....136


Connector Contact Description....138


System Schematic....146


M77993 - Systems Operation (318F Excavator Machine Systems)....151


General Information (Machine System)....154


Electronic Control (Machine System)....156


Machine System....182


Engine Control....187


General Information (Pilot System)....198


Electronic Control (Pilot System)....199


Pilot System....209


Gear Pump (Pilot)....218


Hydraulic Filter (Pilot)....219


Relief Valve (Pilot)....221


Accumulator (Pilot)....223


Solenoid Valve (Hydraulic Lockout)....226


Pilot Valve (Joystick)....232


Solenoid Valve (Proportional Reducing) - Power Shift System....235


General Information (Main Pump System)....240


Electronic Control (Main Pump System)....241


Main Hydraulic Pump....247


Pump Control (Main Hydraulic) - Main Pump Regulator....252


General Information (Main Control Valve)....264


Electronic Control (Main Control Valve)....266


Main Control Valve....274


Negative Flow Control System....287


Relief Valve (Main)....293


Relief Valve (Line)....299


Check Valve (Load)....303


General Information (Boom System)....307


Electronic Control (Boom System)....308


Boom System....320


Boom Drift Reduction Valve....329


Control Valve (Boom Lowering)....333


Boom Cylinder....339


General Information (Stick System)....345


Electronic Control (Stick System)....346


Stick System....355


Stick Drift Reduction Valve....365


Control Valve (Stick Lowering)....370


Stick Cylinder....377


General Information (Bucket System)....385


Electronic Control (Bucket System)....386


Bucket System....395


Bucket Cylinder....398


General Information (Swing System)....403


Electronic Control (Swing System)....404


Swing System....414


Swing Motor....420


Pilot Valve (Swing Parking Brake)....424


Relief Valve (Swing)....428


Oil Makeup (Swing System)....433


Relief Valve (Cushion Crossover) - Anti-Reaction Valves....438


Solenoid Valve (Fine Swing) - If Equipped....448


Swing Drive....451


General Information (Travel System)....454


Electronic Control (Travel System)....455


Travel System....465


Pilot Valve (Travel)....489


Travel Motor....492


Travel Parking Brake....500


Displacement Change Valve....505


Travel Counterbalance Valve....510


Oil Makeup (Travel System)....525


Control Valve (Straight Travel)....529


Final Drive....534


Swivel....544


General Information (Return System)....550


Return Hydraulic System....551


Check Valve (Return Makeup) - Slow Return Check Valve....557


Bypass Valve (Return) - Bypass Check Valve....560


Hydraulic Tank and Filter....563


Oil Filter (Return) - Case Drain Filter....565


Hydraulic Oil Cooler....567


Graphic Color Codes....569


UENR5345 - Schematic (316F and 318F Excavator Electrical System) (YDL1-10000 HCP1-10000 ECZ1-10000 FFT1-10000)....571


Feature....571


Cover Page....573


Information....0


Component Location....0


Volume 1 of 4 - Chassis Wiring....574


Volume 2 of 4 - Cab....575


Volume 3 of 4 - Product Link And CGC....576


Volume 4 of 4 - Engine Wiring....577


Connector Location....0


Volume 1 of 4 - Chassis Wiring....578


Volume 2 of 4 - Cab....579


Volume 3 of 4 - Product Link And CGC....580


Specifications and Related Manuals....0


Volume 1 of 4 - Chassis Wiring....581


Volume 2 of 4 - Cab....582


Schematics....0


Volume 1 of 4 - Chassis Wiring....583


Volume 2 of 4 - Cab....584


Volume 3 of 4 - Product Link And CGC....585


Volume 4 of 4 - Engine Wiring....586


Machine Views....0


Volume 1 of 4 - Chassis Wiring....0


Battery Compartment....587


Chassis Wiring....588


Engine....589


Pump Room....590


Rear View Camera....591


Refueling Pump....592


Side View Camera....593


Urea Pump Unit....594


Volume 2 of 4 - Cab....0


Operator Seat Wiring....595


Operator Station Bottom View....596


Operator Station Front....597


Operator Station Left Side....598


Operator Station Right Side....599


Side View Camera Harness....600


Volume 3 of 4 - Product Link And CGC....0


CGC....601


Product Link....602


Volume 4 of 4 - Engine Wiring....0


Engine - Left Side....603


Engine - Right Side....604


UENR5348 - Schematic (318F Excavator Hydraulic System - Two-way _ One Pump)....605


Features....605


Cover Page....607


Information....0


Component Location....608


Tap Location....609


Schematic....610


Machine Views....0


Cab View - Front....611


Machine Component Locations....612


Main Control Valve....613


Main Pump....614


UENR5349 - Schematic (318F Excavator Hydraulic System - Auxiliary Ready)....615


Features....615


Cover Page....617


Information....0


Component Location....618


Tap Location....619


Schematic....620


Machine Views....0


Cab View - Front....621


Machine Component Locations....622


Main Control Valve....623


Main Pump....624


UENR5350 - Schematic (318F Excavator Hydraulic System - Medium Pressure)....625


Features....625


Cover Page....627


Information....0


Component Location....628


Tap Location....629


Schematic....630


Machine Views....0


Cab View - Front....631


Machine Component Locations....632


Main Control Valve....633


Main Pump....634


UENR5351 - Schematic (318F Excavator Hydraulic System - Quick Coupler)....635


Features....635


Cover Page....637


Information....0


Component Location....638


Tap Location....639


Schematic....640


Machine Views....0


Cab View - Front....641


Machine Component Locations....642


Main Control Valve....643


Main Pump....644


UENR5352 - Schematic (318F Excavator Hydraulic System - Two-Way Pattern Change)....645


Features....645


Cover Page....647


Information....0


Component Location....648


Tap Location....649


Schematic....650


Machine Views....0


Cab View - Front....651


Machine Component Locations....652


Main Control Valve....653


Main Pump....654


UENR5354 - Schematic (318F Excavator Hydraulic System - Stick Lowering Control Valve)....655


Features....655


Cover Page....657


Information....0


Component Location....658


Tap Location....659


Schematic....660


Machine Views....0


Boom Lowering Control Valve - Attachment....661


Cab View - Front....662


Machine Component Locations....663


Main Control Valve....664


Main Pump....665


UENR5584 - Disassembly and Assembly (316F; 318F Excavator Engine Supplement)....666


System Pressure - Release....668


Battery....669


Alternator....671


Electric Starting Motor....675


Temperature Sensor (Catalyst Inlet)....678


Diesel Exhaust Fluid Filter....680


DEF Injector and Mounting....682


Manifold (DEF Heater)....688


Solenoid Valve (DEF Heater Coolant)....698


Nitrogen Oxide Sensor....701


Clean Emissions Module....706


Air Cleaner....711


Refrigerant Compressor....714


Refrigerant Condenser....717


Belt Tensioner....719


Fan....721


Water Pump....724


Aftercooler....733


Radiator....736


Hydraulic Oil Cooler....739


Water Separator and Fuel Priming Pump....741


Engine Oil Filter and Oil Filter Base....745


Cooling System Package (Radiator; Hydraulic Oil Cooler; and Aftercooler....748


Crankshaft Front Seal....756


Oil Pan - Aluminum and Pressed Steel Oil Pans....761


Crankshaft Vibration Damper and Pulley....777


Fuel Filter and Base....780


Fuel Cooler....783


Water Temperature Regulator....785


Turbocharger....788


Fuel Manifold....795


Hood....800


Engine Front Mount....802


Engine Rear Mount....804


Engine....806


UENR5585 - Disassembly and Assembly (316F; 318F Excavator Machine Systems)....818


Duo-Cone Conventional Seals....821


System Pressure - Release....833


Bucket....834


Bucket Linkage....839


Bucket Linkage Bearings and Seals....850


Bucket Cylinder - Lines....856


Bucket Cylinder....858


Load Control Valve (Stick Cylinder)....864


Stick Cylinder - Stick Lowering Control Valve....867


Stick Cylinder - Lines....869


Stick Cylinder....871


Stick....877


Stick Bearings and Seals....885


Load Control Valve (Boom Cylinder)....890


Boom Cylinder....893

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