BMW 3 Series F31 Touring Workshop Repair Service Manual PDF 2012-2019 316i 320i 328i 335i 340i 330e 316d 320d 330d 335d - MBMW3F31OPEK.zip
Full workshop repair guide featuring Electrical Wiring Diagrams covering every BMW 3 Series (F31) Touring variant (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d), packed with all the technical data needed to service, troubleshoot, fix, and rebuild your vehicle the way professional technicians do.
The 2012-2019 BMW 3 Series (F31) Touring workshop service and repair manual, applicable to every model (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d), contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 3 Series (F31) All Models (316i, 318i, 320i, 328i, 330i, 335i, 340i, 330e, 316d, 318d, 320d, 325d, 328d, 330d, 335d) Touring Service Repair Manual 2012-2019.pdf
PRODUCT DETAILS:
Total Pages: 6,493 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
00 - MAINTENANCE & GENERAL NOTES......3
0 operating fluid overview......7
0000... Body Check for corrosion (except cavities)......21
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......22
0000... CBS reset......23
0000... Check horn, headlight flashers and hazard warning flashers......27
0000... Check windscreen wash _ wipe system......28
0000... Checking coolant level and concentration, correcting if necessary......29
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......30
0000... Checking lighting system......31
0000... Checking of road safety (test drive)......32
0000... Greasing positive battery connection point......33
0000... Information _ warning labels......36
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......40
0000... Steering components Check for play, damage and, if nec., tightness......42
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......44
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......45
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......46
0000... When driving on a race track......50
0000... Windscreen washer system checking fluid level, topping up if necessary......56
0000... Work instruction for removing the protective film......57
0000009 Pre-delivery check......59
0000105 Standard scope of service......64
0000602 Service - air filter element......65
0000610 Engine oil service......66
0000610 Service - engine oil......78
0000612 Service - front brakes......80
0000614 Service - rear brakes......82
0000616 Service - microfilter......84
0000618 Service - brake fluid......85
0000622 Service - spark plugs......86
0000624 Service - vehicle check......87
0001... Symbols used and information in repair instructions......90
5.1.1 Axles......95
7.1.1 Installation safety of the seat belts _ seat belt buckles......98
7.1.2 Status of the seat belts _ seat belt buckles......102
7.1.3 Belt force limiter......105
7.1.4 Seat belt tensioner......106
7.1.5 Airbag......107
7.1.6 Supplementary restraint systems (SRS)......110
7.11 Odometer (if present)......111
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......112
Abbreviations......113
Addition to special tools cabinet All model series......117
Arguments pertaining to engine oil consumption......119
Brake fluid - Operating Fluids Specification......122
Brake fluid service - extension of the first brake fluid interval to 36 months......123
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......125
CBS general - Reset is lost......127
Changed emissions test indicator BMW Condition Based Service......128
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)......129
Emergency Services (BMW _ MINI) from issue September 2009......131
Engine oil - varying colours _ smell after initial filling in the works......132
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......133
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator......134
Extract from BMW Group Standard?GS?90003-2......135
FEB-FEB-NED-TESTMODULE-AKTUELL......137
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......138
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)......144
Handling the acoustic camera......147
IMIB_Next......149
Ignition key data tapping on CBS vehicles......152
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)......158
List of contents......160
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......162
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......163
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......164
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......165
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......166
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......167
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......168
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......169
Main group 00......170
Maintenance scope F30, F31, F32, F33, F34, F36......171
New Maintenance Records service booklet and maintenance documentation All models......173
Parking brake function check - new procedure in the standard service scope _ rear brake service......175
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......177
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......179
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......185
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......187
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......191
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......204
Workshop Equipment - Planning Documentation......217
Workshop equipment sales......218
11 - ENGINE ......219
11 operating fluid overview......226
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......228
1100 Overview of Technical Data......230
1100 Overview of tightening torques......240
1100... Engine oil change......244
1100... Engine oil consumption measurement......250
1100... Mounting engine on assembly stand (B48B)......251
1100... Overview of consumables (Electronic Parts Catalogue)......254
1100... Removing and installing _ replacing rear acoustic cover (corrosion protection) (B48B)......260
1100039 Checking compression of all cylinders (B48B)......262
1100050 Removing and installing engine (B48B)......265
1100300 Engine oil consumption measurement......276
1100670 Secure engine in installation position......280
1111 Overview of Technical Data......284
1111 Overview of tightening torques......286
1112 Overview of Technical Data......292
1112 Overview of tightening torques......295
1112000 Removing and installing _ sealing cylinder head cover (B48B)......309
1112100 Removing and installing cylinder head (B48B)......315
1112100 Removing and installing cylinder head......328
1112101 Replace cylinder head gasket......510
1112101 Replacing cylinder head gasket (B48B)......693
1112719 Grinding cylinder head lower face (B48B)......695
1112719 Make cylinder head lower face even (cylinder head dismantled)......697
1112729 Checking cylinder head for water leaks (B48B)......698
1113 Overview of tightening torques......701
1113000 Removing and fitting, sealing or replacing the oil sump (B48B WITHOUT ALL-WHEEL DRIVE VEHICLE)......708
1114 Overview of tightening torques......717
1114005 Replacing front crankshaft seal (B48B)......722
1114110 Removing and installing, sealing _ replacing timing case cover at rear (B48B)......726
1114151 Replacing rear crankshaft seal (B48B)......735
1114295 Removing and installing _ replacing oil sump acoustic cover (B48B)......740
1114311 Removing and installing _ replacing engine encapsulation (Front top)......743
1115510 Measuring the internal engine pressure (B48B)......763
1121 Overview of Technical Data......765
1121... Replace lower crankshaft guide bearing shells (B48)......770
1121001 Replacing crankshaft (B48B)......774
1121140 Replace crankshaft guide bearing shells (B48)......786
1121531 Replacing all crankshaft main bearing shells (B48B)......791
1122 Overview of tightening torques......796
1122000 Removing and installing _ replacing flywheel (B48B)......798
1123 Overview of tightening torques......801
1123010 Removing and installing _ replacing vibration damper (B48B)......803
1124 Overview of tightening torques......807
1124571 Replace all connecting rod bearings (B48B)......811
1125 Overview of Technical Data......813
1125000 Removing and installing or replacing all pistons (B48B)......824
1125671 Replacing piston rings on all pistons (B48B)......836
1127 Overview of tightening torques......839
1127030 Removing and refitting _ replacing balancer shafts (B48B)......841
1128 Overview of tightening torques......852
1128010 Removing and installing _ replacing alternator drive belt (B48B )......855
1128010 Replacing drive belt for alternator......858
1128020 Removing and installing _ replacing belt tensioner of the alternator (B48B)......870
1128020 Replace tensioning device for drive belt of the alternator......872
1130 Overview of tightening torques......898
1131 Overview of tightening torques......899
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)......911
1131005 Checking camshaft timing (B48B)......914
1131025 Removing and installing _ replacing intake camshaft (B48B)......919
1131028 Removing and installing _ replacing exhaust camshaft (B48B)......924
1131052 Replacing both timing chains (B48B)......930
1131090 Removing and installing _ replacing chain tensioner piston (B48B )......936
1131505 Adjusting camshaft timing (B48B)......939
1133050 Removing and installing _ replacing all rocker arms (B48B)......944
1133062 Replacing all hydraulic valve clearance compensation (HVA) elements (B48B)......947
1134055 Replacing all valve springs (B48B)......949
1134552 Removing and installing or replacing all valves (B48B)......955
1134560 Replacing all valve stem seals (B48B)......957
1136 Overview of tightening torques......959
1136042 Removing and installing _ replacing intake adjuster (B48B)......963
1136044 Removing and installing _ replacing exhaust camshaft adjuster (B48B)......971
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (B48B)......979
1136125 Removing and installing _ replacing VANOS central valve on the intake side (B48B)......990
1136126 Removing and installing _ replacing exhaust side VANOS central valve (B48B)......997
1136127 Removing and installing _ replacing both VANOS central valves (B48B)......1004
1136655 Removing and installing _ replacing both actuators (B48B )......1012
1137 Overview of tightening torques......1018
1137005 Removing and installing _ replacing eccentric shaft (B48B)......1021
1137010 Removing and installing _ replacing intermediate levers (B48B)......1025
1137020 Removing and installing _ replacing servomotor for eccentric shaft (B48B)......1037
1140000 Checking engine oil pressure......1041
1141 Overview of tightening torques......1050
1141000 Removing and installing _ replacing oil _ vacuum pump (B48B)......1057
1141115 Installing and removing _ replacing hydraulic valve for oil pressure control (B48B)......1061
1142 Overview of tightening torques......1065
1142020 Removing and installing _ replacing full-flow oil filter (B48B )......1078
1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger (B48B)......1086
1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger......1089
1142210 Detach and attach _ seal or replace oil return line (B48B)......1097
1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger......1099
1144001 Removing and installing _ replacing oil-to-water heat exchanger (B48B)......1103
1151 Overview of tightening torques......1106
1151000 Removing and installing _ renewing coolant pump (B48B)......1110
1151027 Removing and installing _ replacing the electric coolant pump for charge air _ condenser......1115
1151030 Remove and install component carrier (integral support frame) (B48B)......1126
1153 Overview of tightening torques......1130
1153015 Removing and installing or replacing heat management module (B48B)......1137
1153082 Remove and install _ replace coolant feed line for exhaust turbocharger(B48B)......1141
1153086 Removing and installing _ replacing coolant return line for exhaust turbocharger (B48B)......1143
1153086 Removing and installing _ replacing the coolant return line for the exhaust turbocharger......1146
1161 Overview of tightening torques......1172
1161050 Removing and installing _ replacing intake plenum (B48B)......1180
1161730 Leakage test for the intake system......1188
1162 Overview of tightening torques......1193
1165 Overview of tightening torques......1195
1165020 Removing and installing _ replacing exhaust turbocharger (B48B)......1208
1166000 Removing and installing _ replacing vacuum pump _ oil pump (B48B)......1215
1174560 Replace electric changeover valve for vacuum control coolant pump (B48B)......1219
1178 Overview of tightening torques......1221
1178510 Remove and install _ replace front oxygen sensor (B48B)......1223
1178610 Remove and install _ replace monitoring oxygen sensor (B48B)......1227
6.1.9 Engine performance......1233
9.0 BMW Longlife-17 FE+......1234
BMW Quality Longlife-04 All......1236
Camshaft......1237
Case Covers......1238
Chain tensioner......1239
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......1240
Connecting rod with connecting rod bearing......1241
Coolant pump......1242
Crankshaft and Bearings......1243
Cylinder head with cylinder head cover......1244
Drive belt with belt tensioner and deflecting element......1245
Dual-mass balance......1246
Emissions control, control sensor _ monitoring sensor......1247
Emissions-control, Lambda oxygen sensor......1248
Engine block......1249
Engine identification......1250
Exhaust turbocharger with control......1260
Fan......1261
Flywheel......1262
Intake manifold......1263
Intake plenum......1264
Leak-testing the air-intake system......1265
Main group 11......1268
Oil filter with line......1269
Oil pump with strainer and motor......1270
Oil sump......1271
Oil supply, B48, B46......1272
Repair notes to renew the cylinder head......1273
Repair notes to renew the engine......1276
Replacing guide bearing......1278
Standard screw connection......1281
Thermostat and coolant lines......1282
VANOS......1283
Vacuum pump......1284
Vacuum supply All models......1285
Variable valve gear......1289
Vibration damper......1290
12 - ENGINE ELECTRICAL SYSTEM......1291
1200... Instructions for removal and replacement of control units......1293
1200... Instructions for working on the ignition system......1295
1212 Overview of tightening torques......1297
1212011 Remove and install _ replace all spark plugs (B48)......1298
1213511 Replacing ignition coils (B48)......1302
1214 Overview of tightening torques......1304
1214523 Replacing pulse sensor on intake camshaft (B48)......1307
1214524 Replacing pulse sensor on exhaust camshaft (B48)......1310
1214550 Replacing control unit (DME) (B48)......1313
1214600 Replacing the knock sensor at cylinders 1-2 (B48)......1318
1214604 Replacing the knock sensor at cylinders 3-4 (B48)......1320
1214700 Encoding the control unit (DME _ DDE)......1322
1214705 Programming the control unit (DME _ DDE)......1323
1231020 Removing and installing or replacing alternator (B48)......1324
1241 Overview of Technical Data......1329
1241 Overview of tightening torques......1330
1241020 Removing and installing _ replacing starter motor (B48)......1333
1241041 Replacing the engagement solenoid switch......1336
1242 Overview of tightening torques......1338
1242500 Replacing positive battery cable between starter?motor, alternator and positive battery connection point (B48)......1341
1242540 Replacing safety battery terminal (SBK)......1346
1251210 Replacing wiring harness section for ignition and injectors (B48)......1353
1251215 Replacing wiring harness section for Valvetronic servomotor (B48)......1359
1251235 Removing and installing _ replacing the engine wiring harness for the sensor system at module 1 (B48)......1362
1251240 Remove and install _ replace the engine wiring harness of sensor system module 2 (B48)......1369
1251245 Removing and installing the wiring harness section for the engine and transmission module (B48)......1377
1252 Overview of tightening torques......1383
1261 Overview of tightening torques......1387
1261280 Removing and installing _ replacing oil pressure switch (B48)......1390
1261285 Removing and installing _ replacing oil level sensor for engine oil......1394
1263586 Replacing power distribution module (B48)......1397
1290 Overview of tightening torques......1401
1290150 Replace electronics box (B48)......1403
Alternator lead......1406
Alternator with mounting......1407
Electronics box......1408
Mounting parts......1409
Oil pressure, oil level indicator......1410
Plug connections, terminals, loose components......1411
Spark Plugs......1412
Starter motor with mounting......1414
13 - FUEL PREPARATION & CONTROL......1415
1112025 Remove and install _ replace design cover (B48B)......1417
1112070 Removing and installing _ renewing acoustic cover (B48B)......1419
1114290 Removing and installing _ replacing front acoustic cover (B48B)......1421
1114311 Removing and installing _ replacing front engine encapsulation (B48B)......1424
1153942 Remove and install _ replace connecting branch on the engine block (B48B)......1429
1214521 Replacing crankshaft pulse sensor (B48)......1432
13 operating fluid overview......1440