Caterpillar AS2251 AS2301 Asphalt Screed Workshop Repair Service Manual PDF - MCATAS2251AS2301.zip

Full workshop repair manuals, complete with electrical wiring schematics, covering the Caterpillar ASPHALT SCREED AS2251 and AS2301 — everything needed to service, troubleshoot, fix, and rebuild these machines.

Caterpillar ASPHALT SCREED AS2251, AS2301 Repair Service Manuals

workshop service manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

KENR3547 - Disassembly and Assembly (AS2301 Screed).pdf

KENR3707 - Schematic (8-16B _ 10-20B Screed and AS2301 _ AS2251 Screed Electrical System 232-0750-07).pdf

KENR3708 - Specifications (AS2251 and AS2301 Screeds).pdf

KENR3708 - Systems Operation (AS2251 and AS2301 Screeds).pdf

KENR3708 - Testing and Adjusting (AS2251 and AS2301 Screeds).pdf

KENR3711 - Disassembly and Assembly (AS2251 and AS2301 Front Mounted Screed).pdf

KENR5008 - Specifications; Systems Operation; Testing and Adjusting (AS2301 Front Mounted Screed).pdf

Total Pages: 558 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

AS2301 ASPHALT SCREED AKC

AS2301 ASPHALT SCREED AWC

AS2251 ASPHALT SCREED ASP

AS2251 ASPHALT SCREED CWF

TABLE OF CONTENTS

KENR3547 - Disassembly and Assembly (AS2301 Screed)................1

Screed - Remove and Install................4

Platform - Remove and Install................8

Screed Plate (Main) - Remove and Install................13

Screed Plate (Extender) - Remove and Install................22

Glow Plug - Remove and Install................27

Burner Blower Motor - Remove and Install................29

Burner Group (Main) - Remove................34

Burner Group (Extender) - Remove................36

Burner Group - Disassemble................38

Burner Group - Assemble................40

Burner Group (Main) - Install................42

Burner Group (Extender) - Install................44

Flow Control Valve (Vibratory) - Remove................46

Flow Control Valve (Vibratory) - Disassemble................48

Flow Control Valve (Vibratory) - Assemble................51

Flow Control Valve (Vibratory) - Install................54

Flow Divider Valve - Remove and Install................55

Gerotor Motor (Vibratory - Main) - Remove................58

Gerotor Motor (Vibratory - Extender) - Remove................61

Gerotor Motor (Vibratory) - Disassemble................64

Gerotor Motor (Vibratory) - Assemble................69

Gerotor Motor (Vibratory - Main) - Install................75

Gerotor Motor (Vibratory - Extender) - Install................77

Vibratory Group (Main) - Remove................79

Vibratory Group (Extender) - Remove................81

Vibratory Group - Disassemble................83

Vibratory Group - Assemble................84

Vibratory Group (Main) - Install................85

Vibratory Group (Extender) - Install................87

Power Adjuster Motor Group (Extender Height) - Remove................89

Power Adjuster Motor Group (Extender Height and Crown) - Disassemble................91

Power Adjuster Motor Group (Extender Height and Crown) - Assemble................93

Power Adjuster Motor Group (Extender Height) - Install................95

Height Adjuster Group (Extender) - Remove................97

Height Adjuster Group (Extender) - Disassemble................99

Height Adjuster Group (Extender) - Assemble................102

Height Adjuster Group (Extender) - Install................104

Solenoid Valve (Extender Extend) - Remove................107

Solenoid Valve (Extender Slope) - Remove................110

Solenoid Valve (Extender Extend and Extender Slope) - Disassemble................113

Solenoid Valve (Extender Extend and Extender Slope) - Assemble................117

Solenoid Valve (Extender Extend) - Install................122

Solenoid Valve (Extender Slope) - Install................124

Hydraulic Cylinder (Extender Extend) - Remove and Install................126

Hydraulic Cylinder (Extender Slope) - Remove and Install................129

Power Crown - Remove and Install................132

Screed Chain (Crown) - Remove and Install................135

Drive Shaft (Crown) - Remove................137

Drive Shaft (Crown) - Disassemble................139

Drive Shaft (Crown) - Assemble................140

Drive Shaft (Crown) - Install................141

Deflector Plates (Strike-Off) - Remove and Install................143

Deflector (Strike-Off) - Remove................146

Deflector (Strike-Off) - Disassemble................149

Deflector (Strike-Off) - Assemble................152

Deflector (Strike-Off) - Install................154

Thickness Control - Remove................157

Thickness Control - Disassemble................158

Thickness Control - Assemble................159

Thickness Control - Install................160

Drop Arm - Remove and Install................161

Extender Carriage - Remove................165

Extender Carriage - Disassemble................167

Extender Carriage - Assemble................170

Extender Carriage - Install................173

Shoe (End Gate) - Remove and Install................176

Actuator (End Gate) - Remove and Install................178

End Gate - Remove and Install................180

Screed Frame (Extender) - Remove and Install................182

KENR3707 - Schematic (8-16B _ 10-20B Screed and AS2301 _ AS2251 Screed Electrical System 232-0750-07)................187

Main................188

Collage................190

KENR3708 - Specifications (AS2251 and AS2301 Screeds)................206

Screed Plate................207

Deflector (Strike-Off)................210

Thickness Control................212

Drop Arm................214

Crown Group................215

Power Adjuster Motor Group (Extender Height and Crown)................216

Height Adjuster Group (Extender)................217

Extender Lines................219

Hydraulic Cylinder (Extender Extend) - AS-2251................220

Hydraulic Cylinder (Extender Slope)................221

Extender Carriage................222

Control Valve (Vibratory)................224

Gerotor Motor (Vibratory)................225

Vibratory Lines Group................227

Burner Group................229

Burner Lines................230

Glow Plugs................231

Heater Element................232

Screed Extension................234

Spray Down Lines................236

KENR3708 - Systems Operation (AS2251 and AS2301 Screeds)................238

General Information................239

Screed Hydraulic System - Schematic................241

Control Valve (Vibratory)................244

Gerotor Motor (Vibratory)................245

Extender Height Control................247

Crown Control................251

Burner System................254

Electric Heat System................260

KENR3708 - Testing and Adjusting (AS2251 and AS2301 Screeds)................267

Machine Preparation for Troubleshooting................268

Visual Inspection................270

Screed Troubleshooting................272

Screed Plates - Check_Replace and Adjust................279

Extender Slope - Check and Adjust................282

Extender Carriage - Check and Adjust................285

Height Adjuster - Check and Adjust................289

Heater Element - Test................292

Temperature Sensor (Electric Heat) - Test................300

KENR3711 - Disassembly and Assembly (AS2251 and AS2301 Front Mounted Screed)................304

Screed - Remove and Install................307

Platform - Remove and Install................311

Screed Plate (Main) - Remove and Install - CWF1-UP................316

Screed Plate (Extender) - Remove and Install................326

Glow Plug - Remove and Install - CWF1-UP................331

Burner Blower Motor - Remove and Install - CWF1-UP................333

Burner Group (Main) - Remove - CWF1-UP................338

Burner Group (Extender) - Remove - CWF1-UP................340

Burner Group - Disassemble - CWF1-UP................342

Burner Group - Assemble - CWF1-UP................344

Burner Group (Main) - Install - CWF1-UP................346

Burner Group (Extender) - Install - CWF1-UP................347

Flow Control Valve (Vibratory) - Remove................349

Flow Control Valve (Vibratory) - Disassemble................351

Flow Control Valve (Vibratory) - Assemble................354

Flow Control Valve (Vibratory) - Install................357

Flow Divider Valve - Remove and Install................358

Gerotor Motor (Vibratory - Main) - Remove - CWF1-UP................361

Gerotor Motor (Vibratory - Extender) - Remove................364

Gerotor Motor (Vibratory) - Disassemble................367

Gerotor Motor (Vibratory) - Assemble................372

Gerotor Motor (Vibratory - Main) - Install - CWF1-UP................378

Gerotor Motor (Vibratory - Main) - Install - AWC1-UP................380

Gerotor Motor (Vibratory - Extender) - Install................383

Vibratory Group (Main) - Remove - CWF1-UP................385

Vibratory Group (Extender) - Remove................387

Vibratory Group - Disassemble................389

Vibratory Group - Assemble................390

Vibratory Group (Main) - Install - CWF1-UP................391

Vibratory Group (Extender) - Install................393

Power Adjuster Motor Group (Crown) - Remove................395

Power Adjuster Motor Group (Extender Height) - Remove................397

Power Adjuster Motor Group (Extender Height and Crown) - Disassemble................399

Power Adjuster Motor Group (Extender Height and Crown) - Assemble................401

Power Adjuster Motor Group (Crown) - Install................403

Power Adjuster Motor Group (Extender Height) - Install................405

Height Adjuster Jack (Extender) - Remove and Install................407

Height Adjuster Group (Extender) - Remove - CWF1-UP................409

Height Adjuster Group (Extender) - Disassemble................411

Height Adjuster Group (Extender) - Assemble................414

Height Adjuster Group (Extender) - Install - CWF1-UP................417

Solenoid Valve (Extender Extend) - Remove................420

Solenoid Valve (Extender Slope) - Remove................423

Solenoid Valve (Extender Extend and Extender Slope) - Disassemble................426

Solenoid Valve (Extender Extend and Extender Slope) - Assemble................430

Solenoid Valve (Extender Extend) - Install................435

Solenoid Valve (Extender Slope) - Install................437

Hydraulic Cylinder (Extender Extend) - Remove and Install................439

Hydraulic Cylinder (Extender Slope) - Remove and Install................442

Screed Chain (Crown) - Remove and Install................445

Drive Shaft (Crown) - Remove................447

Drive Shaft (Crown) - Disassemble................449

Drive Shaft (Crown) - Assemble................450

Drive Shaft (Crown) - Install................451

Deflector Plates (Strike-Off) - Remove and Install................453

Deflector (Strike-Off) - Remove................456

Deflector (Strike-Off) - Disassemble................460

Deflector (Strike-Off) - Assemble................463

Deflector (Strike-Off) - Install................466

Thickness Control - Remove................469

Thickness Control - Disassemble................470

Thickness Control - Assemble................471

Thickness Control - Install................472

Drop Arm - Remove and Install................473

Extender Carriage - Remove................477

Extender Carriage - Disassemble - CWF1-UP................479

Extender Carriage - Assemble - CWF1-UP................481

Extender Carriage - Install................484

Shoe (End Gate) - Remove and Install................488

Actuator (End Gate) - Remove and Install................490

End Gate - Remove and Install................492

Screed Frame (Extender) - Remove and Install................494

Screed Plate................499

KENR5008 - Specifications; Systems Operation; Testing and Adjusting (AS2301 Front Mounted Screed)................502

Screed Plate................503

Deflector (Strike-Off)................504

Thickness Control................505

Drop Arm................507

Crown Group................509

Power Adjuster Motor Group (Extender Height and Crown)................510

Height Adjuster Group (Extender)................511

Solenoid Valve (Extender Extend and Extender Slope)................512

Hydraulic Cylinder (Extender Extend)................513

Hydraulic Cylinder (Extender Slope)................514

Extender Carriage................515

Vibratory Group................517

Burner Group................519

Burner Blower Motor................520

Glow Plugs................521

Screed Hydraulic System................522

Gerotor Motor (Vibratory)................525

Flow Control Valve (Vibratory)................529

Burner System................531

Machine Preparation for Troubleshooting................537

Visual Inspection................539

Mat Troubleshooting................541

Screed Plates - Adjust................548

Extender - Adjust................554

Caterpillar ASPHALT SCREED AS2251, AS2301 Repair Service Manuals