John Deere TeamMate II 1400 Series Inboard Planetary Axle Workshop Repair Manual CTM138619 PDF - MJODCTM138619.zip

Full service and repair guide covering John Deere TeamMate II 1400 Series Inboard Planetary Axles, packed with the technical details needed to service, troubleshoot, fix, and rebuild them just as the pros do.

official workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

ctm138619 - TeamMate II 1400 Series Inboard Planetary Axles (Worldwide Edition) Component Technical Manual.pdf

ctm138663 - Ejes planetarios interiores TeamMate™ II Serie 1400 -: (Edición mundial) Spanish.pdf

French

ctm138628 - Essieux à planétaire interne TeamMate™ II série 1400 -: (Édition mondiale)

Published on 2019/05/08

German

ctm138629 - TeamMate™ II der Serie 1400 Innenliegende Planetenachsen -: (Weltweite Ausgabe)

Published on 2019/05/21

Portuguese

ctm138654 - Eixos Planetários Internos TeamMate™ II Série 1400 -: (Edição Mundial)

Published on 2019/05/08

Russian

ctm138659 - Мосты TeamMate™ II серии 1400 с внутренними планетарными редукторами -: (Исполнение для всех стран)

PRODUCT DETAILS:

Total Pages: 577 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS................1

Section 01: General Information................13

Group 000: Safety................13

Understand Signal Words................16

Recognize Safety Information................17

Replace Safety Signs................18

Follow Safety Instructions................19

Support Machine Properly................20

Use Proper Lifting Equipment................21

Prevent Machine Runaway................22

Construct Dealer-Made Tools Safely................23

Illuminate Work Area Safely................24

Work in Clean Area................25

Use Proper Tools................26

Install All Guards................27

Service Machines Safely................28

Practice Safe Maintenance................29

Handle Fuel Safely—Avoid Fires................31

Prepare for Emergencies................32

Handle Starting Fluid Safely................33

Handle Fluids Safely—Avoid Fires................34

Wear Protective Clothing................35

Protect Against Noise................36

Protect Against High Pressure Spray................37

Stay Clear of Rotating Drivelines................38

Avoid High-Pressure Fluids................39

Remove Paint Before Welding or Heating................40

Avoid Heating Near Pressurized Fluid Lines................41

Decommissioning — Proper Recycling and Disposal of Fluids and Components................42

Live With Safety................43

Group 005: General................13

General Inboard Planetary Axle Specifications................45

Axle Identification................46

Serial Number Plate................48

Specification and Configuration Code Plate................49

General Repair Procedures................51

Sealing Instructions................53

Transmission and Hydraulic Oil................55

Service and Maintenance Schedule................56

Drain, Refill, and Check Axle Oil................57

Alternative and Synthetic Lubricants................61

Lubricant Storage................62

Mixing of Lubricants................63

Multipurpose Extreme Pressure (EP) Grease................64

Hydraulic Connections................65

Section 02: Repair and Adjustments................66

Group 010: Oscillation Assembly................73

Oscillation Assembly................73

Oscillation Assembly — Assemble................76

Oscillation Assembly — Installation................80

Oscillation Assembly — Removal................85

Group 020: Axle Repair Stand................66

Axle Repair Stand — Removal................96

Axle Repair Stand — Installation................93

Axle Repair Stand — Removal................96

Group 030: Non-Helical Spline Input Housing Assembly................66

Non-Helical Input Housing Assembly................101

Non-Helical Input Housing Assembly — Assemble................129

Non-Helical Input Housing Assembly — Installation................132

Non-Helical Input Housing Assembly — Removal................134

Non-Helical Shim Pack Calculation of Differential Drive Shaft Cone Point................113

Non-Helical Adjust Input Pinion Shaft End Play................115

Group 030A: Helical Spline Input Housing Assembly................66

Helical Input Housing Assembly — Assembly................123

Helical Input Housing (With Input Yoke Cap Screw) — Assembly................126

Helical Input Housing Assembly — Assemble................129

Helical Input Housing Assembly — Installation................132

Helical Input Housing Assembly — Removal................134

Helical Splined Input Shaft Cone Point — Adjustment................138

Adjust Helical Input Pinion Shaft End Play................140

Helical Splined Input Pinion Shaft (With Input Yoke Cap Screw) End Play — Adjustment................145

Group 030B: Disconnect and Input Housing Cover................66

Disconnect and Input Housing Cover — Assembly................155

Remove Disassemble and Assemble Axle Disconnect................160

Remove Input Housing Cover................166

Disassemble Input Housing Cover and Pinion Shaft................167

Assemble Input Housing Cover and Pinion Shaft................170

Determine Differential Drive Shaft Cone Point Shim Pack................172

Differential Drive Shaft Cone Assembly................174

Adjust Pinion Shaft................176

Install Input Housing Cover................179

Install Axle Disconnect................180

Group 040: Standard and Extreme Duty Final Drive Assembly................67

Standard and Extreme Duty Final Drive Assembly — Assembly................185

Standard and Extreme Duty Final Drive Assembly — Assemble................189

Standard and Extreme Duty Axle Shaft Inspection and Assemble................194

Standard and Extreme Duty Axle Housing Inspection and Assemble................201

Standard and Extreme Duty Axle Bearings Adjustment................204

Standard and Extreme Duty Final Drive Assembly — Installation................211

Fill Axle Housing with Grease (Greased Outer Bearing Axles)................215

Standard and Extreme Duty Axle Housing — Removal................217

Group 040A: Super Wide Extreme Duty Axle Final Drive Assembly................67

Final Drive Axle — Exploded View................224

Super Wide Extreme Duty Axle Shaft — Assemble................227

Super Wide Extreme Duty Axle Face Seals — Installation................229

Disassemble, Inspect, and Assemble Super Wide Extreme Duty Axle Shaft................231

Super Wide Extreme Duty Axle Bearing Adjustments................234

Super Wide Extreme Duty Axle Final Drive Assembly — Installation................240

Super Wide Extreme Duty Axle Housing — Removal................245

Group 050: Grader Planetary Carrier Assembly................67

Grader Planetary Carrier Assembly — Assembly................252

Grader Planetary Carrier Assembly — Assemble................253

Grader Planetary Carrier Assembly — Removal................255

Inspect Planet Pinion Components................257

Inspect and Install Final Drive Ring Gear................258

Group 050A: Extreme Duty Planetary Carrier Assembly................67

Cross-Sectional View — Extreme Duty Planetary Carrier Assembly................261

Extreme Duty Planetary Carrier Assembly — Installation................263

Extreme Duty Planetary Carrier Assembly — Removal................265

Group 060: Single Disk Service Brake................68

Single Disk Service Brake Assembly................271

Single Disk Service Brake — Installation................274

Single Disk Service Brake — Removal................276

Group 060A: Multiple Disk Service Brake................68

Multiple Disk Service Brake Assembly................281

Brake Inspection—Hydraulic Brakes................283

Brake Piston Packings — Vacuum Leakdown Test................284

Multiple Disk Service Brake — Installation................286

Multiple Disk Service Brake — Removal................287

Group 060B: Dry Drum Service Brake................68

Dry Drum Service Brake Axle................289

Remove Service Brake Drum................290

Inspect Service Brake Drum................291

Remove Service Brake Adjuster................292

Remove Service Brake Camshaft and Air Chamber Bracket................294

Inspect Service Brake Air Chamber Inner Bracket................295

Inspect Service Brake Spider Assembly................296

Remove and Install Service Brake Spider Assembly................297

Install Service Brake Air Chamber Bracket and Camshaft................298

Install Service Brake Adjuster................300

Install Service Brake Drum................302

Group 060C: Parking Brake................68

Park Brake Assembly................305

Parking Brake - Manual................307

Parking Brake - Spring Applied/Hydraulic................314

Group 070: Differential Case Assembly................68

Differential Case Assembly — Assembly................327

Differential Housing Assembly — Inspection and Assemble................335

NoSPIN Differential Housing Assembly — Inspection and Assemble................345

Differential Lock Quill — Assemble and Test................351

Ring Gear— Removal and Installation................353

Differential Pinions — Assemble and Inspection................355

Adjust Differential Bearing Preload................358

Adjust Differential Backlash................360

Differential Housing Assembly — Installation................362

Differential Housing Assembly — Removal................365

Group 070A: Grader Differential Case Assembly................69

High-Pressure Differential Housing with Differential Lock — Assembly................370

Low-Pressure Differential Housing with Differential Lock — Assembly................372

Differential Lock Valve — Exploded View................374

Grader Differential Lock Valve — Removal................376

Differential Housing — Removal................378

Input Housing — Removal................381

Differential Lock Quill — Assemble and Test (Grader)................383

High Pressure — Differential Housing — Teardown................385

Low Pressure — Differential Housing — Teardown................393

Differential Ring Gear — Removal and Installation................403

High Pressure — Differential Housing — Assemble................405

Low Pressure — Differential Housing — Assemble................410

Differential Housing — Installation................417

Adjust Differential Bearing Preload (Grader)................421

Differential Lock — Installation................423

Input Housing — Installation................424

Adjust Differential Backlash (Grader)................427

Differential Lock Solenoid Valve — Installation................430

Differential Lock Valve — Installation................434

Differential Case Breather Tube — Installation................437

Differential Case Breather Tube — Removal................439

Differential Lock Manifold (With Metric Fittings) — Assemble................440

Differential Lock Manifold (With Metric Fittings) — Installation................442

Section 03: Theory of Operation................444

Group 100: Axle Operation................444

Axle Oscillation................447

Axle Disconnect Operation................449

Inboard Planetary Axle Operation................450

Differential Operation................451

Standard Differential Operation................452

Dif-Lok Differential Operation................453

Capture System Operation................455

Air Boost System Operation................457

Pressurized Differential Case Operation................458

Super Wide Extreme Duty Final Drive/Axle Operation................459

Service Brake Operation—Single Disk................461

Service Brake Operation—Multiple Disk................462

Service Brake Operation — Dry Drum................464

Park Brake Operation—Manual................466

Park Brake Operation—SAHR................468

Section 04: Diagnostics................470

Group 200: Brake Inspection, Adjustments, Tests, and Bleeding................470

Adjust Park Brake—Spring Applied/Hydraulic Release................473

Park Brake Pressure Test................475

Adjust Park Brake—Manual................476

Brake Disk Inspection (External)................478

Service Brake Leak Test................481

Annular Brake Piston Inspection................484

Bleed Hydraulic Brakes................485

Group 210: Operational Checks................470

Air Test Axle Assembly................488

Axle Vertical Movement Check................489

Check Carrier Backlash................490

Check Ring Gear and Pinion Tooth Contact Pattern................491

Group 220: Differential and Axle Assembly Tests................470

Air Test Differential Lock Capture System................493

Oil Test Differential Lock Capture System................494

Test Differential Lock Sealing Rings with Air Boost System................495

Air Test Standard and Extreme Duty Axle Assembly................496

Air Test Axle Assembly—Super Wide Extreme Duty Axle................497

Differential Lock Function Test................499

Group 230: Troubleshooting................470

Troubleshoot Axle and Differential................506

Section 05: Tools and Other Materials................511

Group 300: Special Tools................511

27494................514

27498................515

27502................516

27530................517

27537................518

27540................519

27551................520

27553................521

D05223ST................522

DFRW102................523

DFYZ49................524

DFYZ50................525

DFYZ124................526

JD320................528

JDG22................529

JDG185................530

JDG236................531

JDG712C................532

JDG825................533

JDG924A................534

JDG926A................535

JDG986................536

JDG987................537

JDG1363................538

JDG1364................539

JDG1365A................540

JDG1366................541

JDG1367................542

JDG1846................543

JDG10193A................544

JDG10209................545

JDG10212................546

JDG10627................547

JDG11654................548

JDG11655................549

JDG11737................550

JDG15001................551

JDG15050................552

JT01610................553

JT01748................554

JT02044................555

JT03345................556

JT03455................557

JT03527................558

JT05508................559

JT05600................560

JT05706................561

JT07250................562

Group 310: Other Materials................512

Other Material................564

Section 06: Specifications................565

Group 400: Bolts and Cap Screws Specifications................565

Metric Bolt and Screw Torque Values................568

Unified Inch Bolt and Screw Torque Values................570

Group 410: Sealants and Adhesives Cross-Reference................565

Sealants and Adhesives Cross-Reference Chart................574

John Deere TeamMate II 1400 Series Inboard Planetary Axles (Worldwide Edition) Component Technical Manual (CTM138619)