John Deere 6010 SE6010 6110 SE6110 6210 6310 6410 SE6410 6510 SE6510 6610 SE6610 Tractor Workshop Repair Service Manual TM4559 PDF - MJODTM4559.zip

This is a full-service repair and workshop manual for John Deere Tractors 6010, SE6010, 6110, SE6110, 6210, 6310, 6410, SE6410, 6510, SE6510, 6610, and SE6610, containing everything a shop needs to service, troubleshoot, maintain, and rebuild these machines to professional mechanic standards.

The workshop technical manual (repair) for John Deere Tractors 6010, 6110, 6210, 6310, 6410, 6510, 6610 and the SE variants covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm4559 - 6010, 6110, 6210, 6310, 6410, 6510, 6610 and se tractors Technical Manual.pdf

tm4559 - 6010, 6110, 6210, 6310, 6410, 6510, 6610 and se tractors Technical Manual.epub

Total Pages: 2,368 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

Foreword

SAFETY

Safety Measures

GENERAL INFORMATION

Specifications

Tune-Up

Predelivery Inspection

ENGINE

Engine Removal and Installation

FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS

Speed Control Linkage

Fuel System

Air Intake System

Cooling System

Cold-Weather Starting Aids

Exhaust System

ELECTRICAL SYSTEM

Connectors

Wiring Harnesses

Charging Circuit

Starting Motor Circuit

Fuses, Relays and Switches

Monitoring Systems

Electrical Components

SYNCROPLUS TRANSMISSION

Removal and Installation of Transmission Components

Transmission Shift Controls

Perma Clutch II

Gear Transmission

POWER REVERSER

Removal and Installation of Power Reverser Module

Transmission Shift Controls

Power Reverser Module

Gear Transmission

AUTOPOWR TRANSMISSION

Removing and Installing the AutoPowr Transmission

Transmission Shift Controls

Input Housing

Output Housing

Assembling the Differential Drive Shaft

POWRQUAD, POWRQUAD PLUS AND AUTOQUAD TRANSMISSIONS

Removal and Installation of PowrQuad Module

Transmission Shift Controls

PowrQuad Module

Creeper Transmission

Option Transmission

Range Transmission

DRIVE SYSTEMS

Removal and Installation of Components

U-Jointed Shafts and Torsion Damper

Front-Wheel Drive Clutch

Differential

Hydraulic Pump Drive

Final Drives

Rear PTO Options

Front PTO

Front Implement Drive

STEERING AND BRAKES

Hydrostatic Steering

Steering Cylinders

Brake Valve (Non-Power Brakes)

Brake Valve (Power Fill Brakes)

Brake Valve (with MFWD and Disk Brake)

Rear Brakes

Handbrake

Hydraulic Trailer Brake

Air Brakes

HYDRAULIC SYSTEM

Controls

Hydraulic Pump and Charge Pump (PFC Hydraulic System)

Hydraulic Pump (PC Hydraulic System)

Valves

Valves on PC Hydraulic System

Rockshaft and Rockshaft Cylinder

Three-Point Hitch

Selective Control Valves and Couplers

Independent Control Valve

MISCELLANEOUS

Removal and Installation of Components

Main Frame

Front Axle

Front and Rear Wheels

Trailer Hitch and Swinging Drawbar

Triple Link Suspension (TLS) of FWD Axle

Pick-Up Hitch

OPERATOR'S CAB AND 2-POST ROPS

Tilting, Removing and Installing the Operator's Cab

Tilting, Removing and Installing the Operator's Cab (SE Tractors)

Removing and Installing the Open Operator's Station

Controls and Instruments

Electronic Hitch Control Components

Air Conditioning System

Heating System (6010 to 6610)

Heating System (SE 6010 to SE 6610)

Operator's Cab

Seats

Radio

SPECIAL TOOLS (DEALER-FABRICATED)

tm4559 - 6010, 6110, 6210, 6310, 6410, 6510, 6610 and se tractors

Table of Contents

Foreword

Section 05: SAFETY

Group 05: Safety Measures

Recognize Safety Information

Prevent Machine Runaway

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Safety Information - Air Brake System

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Section 10: GENERAL INFORMATION

Group 05: Specifications

Engine

Cooling system

Injection pump (Lucas)

Injection pump (Bosch VP44)

Air intake system

Electrical system

Hydrostatic steering system

Clutch

AutoPowr transmission

PowrQuad and PowrQuad Plus transmissions

AutoQuad and AutoQuad II transmissions

SyncroPlus transmission

Power Reverser

Creeper transmission

Rear PTO

Front PTO

Differential

Differential lock

Final drives

Front wheel drive

FWD axle with TLS

Hydraulic brakes

Handbrake

Parking lock

Hydraulic system with axial piston pump

Hydraulic system with gear-driven pump

Rockshaft

Front hitch

Ground speeds

Front and rear wheels

Dimensions and weights

Capacities

Handling and Storing Diesel Fuel

Diesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front Wheel Drive Axle Oil

Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Torques for inch fittings used in the hydraulic system

Torques for metric fittings used in the hydraulic system

Installing Oil Hoses

Product identification and sub-assembly serial numbers

Engine serial number

Transmission serial number

Front wheel drive axle serial number

Operator's cab serial number

Sub-assembly serial numbers

Group 10: Tune-Up

Specifications

Using high-pressure washers

Preliminary engine test

Tractor Tune-Up

Remove and clean the primary air cleaner element

Check the air cleaner safety element

Check the Dust Unloading Valve and Dust Trap If equipped

Check air intake system connections for leaks

Check crankcase vent hose for clogging

Clean radiator grille screen

Clean the radiator and oil cooler (or condenser)

Check caps on expansion tank

Check the radiator for leaks

Check engine thermostat

Check operation of fuel transfer pump

Checking the fuel filter

Bleeding the fuel system

Checking the fuel filter (with Bosch VP44 injection pump)

Bleeding the fuel system (with Bosch VP44 injection pump)

Clean the water trap

Run the engine until it is warm, and check engine speeds

Check setting of fuel injection pump

Check setting of speed control linkage

Clean battery, cables and battery box with a clean cloth

Neutral Start Circuit

Check operation of starter motor

Check operation of lighting system

Final engine check

Tractor operation check

Group 15: Predelivery Inspection

Predelivery Inspection

Section 20: ENGINE

Group 00: Engine Removal and Installation

Special or Essential Tools

Specifications

Removing the Engine (6010 to 6410)

Installing the Engine (6010 to 6410)

Preliminary Work, Replacing Engine Mountings (6010 to 6410)

Front Engine Mountings

Rear Engine Mountings

Removing the Engine (6510 and 6610)

Installing the Engine (6510 and 6610)

Preliminary Work, Replacing Engine Mountings (6510 and 6610)

Front Engine Mountings

Rear Engine Mountings

Section 30: FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS

Group 05: Speed Control Linkage

General Information

Specifications

Adjust Hand Throttle Lever and Accelerator Pedal

Adjusting Speed Control Linkage

Hand Throttle Lever-Exploded View

Accelerator Pedal-Exploded View

Accelerator Pedal On Tractors With Low Platform

Accelerator Pedal, With Electronic Speed Control (“Cruise Control”)

Adjusting the Ball Joints With electronic speed control (“cruise control”)

Installing the Ball Joint Ball joint on sensor (on the left when viewed in direction of travel)

Changing the Sensor

Replacing the Accelerator Pedal Assembly (AutoPowr)

Removing the Foot Throttle Potentiometer

Removing the Hand Throttle Potentiometer

Group 10: Fuel System

General Information

Special Tool (Dealer-Fabricated)

Removing the Fuel Tank

Installing the Fuel Tank

Replacing the Fuel Gauge Sending Unit

Changing the Fuel Transfer Pump

Changing the Fuel Transfer Pump (with Bosch VP44 Injection Pump)

Changing the Fuel Filter

Bleeding the Fuel System

Bleeding Air from the Fuel System (with Bosch VP44 Injection Pump)

Installing Check Valve in Fuel System

Group 15: Air Intake System

General Information

Exploded View of Air Cleaner

Group 20: Cooling System

General Information

Specifications

Removing the Radiator

Changing the Fan or the Viscous Fan Drive

Installing Radiator

Oil Cooler for Front PTO

Installing Oil Hoses

Relieving Tension on the Drive Belt

Replacing the Drive Belt

Replacing the Drive Belt Tensioner

Repairing the Fan Console

Group 25: Cold-Weather Starting Aids

Fuel Preheater

Electrical Starting Aid

Coolant Heater