John Deere 310SJ and 410J TMC Backhoe Loader Operation and Test Service Manual (TM2318) PDF - MJODTM2318.zip

A full Operation & Test guide featuring Electrical Wiring Diagrams for the John Deere 310SJ and 410J Backhoe Loader equipped with Total Machine Control (TMC), containing every technical detail needed to maintain, troubleshoot, and repair these machines just like expert technicians.

Inside the John Deere 310SJ & 410J Backhoe Loader (TMC) Operation & Test manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Covered models:

310SJ (SN. before 161702)

410J (SN. before 161702)

TM2318 - John Deere 310SJ & 410J Backhoe Loader with Total Machine Control (TMC) (S.N. —161702) Technical Manual (Operation & Test).pdf

9000 - General Information

9001 - Diagnostic Trouble Codes (DTC)

9005 - Operational Checkout Procedure

9010 - Engine

9015 - Electrical System

9020 - Power Train

9025 - Hydraulics

9031 - Heating and Air Conditioning

MAIN SECTIONS

Foreword

Technical Information Feedback Form

General Information

Safety Information

Diagnostics

Engine Control Unit (ECU)

Flex Load Controller (FLC)

Standard Display Monitor (SDM)

Flex Hydraulic Controller (FHC)

Intelligent System Planner (ISP)

Left Joystick Controller (JSL)

Right Joystick Controller (JSR)

Sealed Switch Module (SSM)

Boom Distributed Function Control Unit (BOM)

Bucket Distributed Function Control Unit (BUK)

Crowd Distributed Function Control Unit (CWD)

Flow Control Distributed Function Control Unit (HAM)

Swing/Extend Distributed Function Control Unit (SWX)

Operational Checkout Procedure

Operational Checkout Procedure

Engine

Theory of Operation

Diagnostic Information

Adjustments

Tests

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Power Train

Theory of Operation

Diagnostic Information

Adjustments

Tests

Hydraulic System

Theory of Operation

Diagnostic Information

Adjustments

Tests

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Tests

Total Pages: 1,771 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

tm2318 - 310SJ and 410J Backhoe Loader with Total Machine Control (TMC)(S.N. —161702)

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety Information

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Avoid High-Pressure Fluids

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Prevent Unintended Machine Movement—If Equipped With Pilot Controls

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Use Special Care When Operating

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Prevent Unintended Detonation of Explosive Devices

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Service Tires Safely

Section 9001: Diagnostics

Group 10: Engine Control Unit (ECU)

Engine Control Unit (ECU) Diagnostic Trouble Codes

002047.09 - Can Communication Lost with FLC

Group 20: Flex Load Controller (FLC)

Flex Load Controller (FLC) Diagnostic Trouble Codes

000069.07 - MFWD Logic Error

000070.02 - Park Brake Switch (S7) Open Circuit

000070.04 - Park Brake Switch (S7) Short to Ground

000070.07 - Park Brake Switch (S7) Logic Error

000117.19 - Service Brake Pressure Low

000234.02 - Software Revision Mismatch

000237.02 - Model Number in Vehicle Identification Number Not Valid

000525.03 - TCL/Range Switch (S5) Gear Range Input Shorted to Power

000525.04 - TCL/Range Switch (S5) Gear Range Input Voltage Low

000525.05 - TCL/Range Switch (S5) Gear Range Input Open Circuit

000525.12 - TCL/Range Switch (S5) Gear Range Input Logic Error

000629.12 - FLC Watchdog Timeout

000734.05 - Transmission Solenoid (Y1) Open Circuit

000735.05 - Transmission Solenoid (Y2) Open Circuit

000736.05 - Transmission Solenoid (Y3) Open Circuit

000737.12 - Transmission Solenoid (Y4 or Y5) Fault

000738.05 - Transmission Solenoid (Y5) Open Circuit

000739.12 - Transmission Solenoid (Y2 or Y6) Fault

000741.12 - Transmission Solenoid (Y1 or Y3) Fault

000746.07 - Differential Lock Switch (S4) Logic Error

000746.12 - Differential Lock Switch (S4) Short to Power or Ground

000757.05 - Transmission Solenoid (Y4) Open Circuit

000759.05 - Transmission Solenoid (Y6) Open Circuit

001504.05 - Seat Swivel Latch Switch (S18) Short to Ground

001714.04 - Seat Position Front Switch (S17) Short to Ground

001714.07 - Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch

001714.10 - Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed

001715.04 - Seat Position Rear Switch (S16) Short to Ground

002000.09 - CAN Communication Lost with ECU

002023.09 - CAN Communication Lost with SDM

002228.09 - CAN Communication Lost with FHC

002368.12 - Left Turn Signal Driver Output Fault

002370.12 - Right Turn Signal Driver Output Fault

002580.07 - Service Brake Pressure Switch Status Error

002605.12 - Brake Charge Solenoid (Y59) Circuit Fault

002875.04 - 4-Way Flasher Switch (S31) Input Short to Ground

002876.12 - Conflicting Turn Signal Switch (S30) Data

003413.04 - Right Door Switch (S99) Input Short to Ground

003416.03 - Right Exit Switch (S99) Circuits Short to Power

003416.04 - Right Exit Switch (S99) Circuits Short to Ground

003416.05 - Right Exit Switch (S99) Open Circuit

298816.14 - Park Brake Did Not Apply When Commanded

522371.04 - FLC Valve Power #5 Voltage Low

522379.12 - Park Brake Release Solenoid (Y7) Fault

522398.14 - Park Brake Did Not Release When Commanded

522411.03 - TCL/Range Switch (S5) Input Voltage High

522411.04 - TCL/Range Switch (S5) Input Voltage Low

522411.05 - TCL/Range Switch (S5) TCL Input Open Circuit

523218.03 - FLC Valve Power #2 Output Stuck ON

523218.04 - FLC Valve Power #2 Output Stuck OFF

523218.05 - FLC Valve Power #2 Output Voltage Low

523219.04 - FLC Valve Power #1 Voltage Low

523702.02 - Flex Power Status Erratic

523702.07 - Flex Power Not Active

523702.08 - Flex Power Time Out

523702.09 - Flex Power ECU Authentication Error

523702.13 - Flex Power Mismatch

523702.10 - Flex Power Watch Dog Error

523911.12 - Hydraulic Pump Control Solenoid (Y56) Fault

523948.12 - Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault

524070.04 - Valve Power # 6 Voltage Low

524075.04 - Valve Power # 5 Voltage Low

524172.00 - Clutch Disconnect Switch Stuck Closed

524172.04 - Switch Short to Ground

524172.07 - Clutch Disconnect Device Fault

524235.12 - MFWD Solenoid (Y11) Output Fault

Group 30: Standard Display Monitor (SDM)

Standard Display Monitor (SDM) Diagnostic Trouble Codes

000096.03 - Fuel Level Sensor (B8) Input Voltage Low

000096.04 - Fuel Level Sensor (B8) Input Voltage High

000100.01 - Engine Oil Pressure Low

000100.05 - Engine Oil Pressure Switch Open

000107.00 - Engine Air Filter Restricted

000117.01 - Service Brake Pressure Low

000158.00 - System Voltage High

000158.01 - System Voltage Low

000177.00 - Torque Converter Oil Temperature High

000177.03 - Torque Converter Oil Temperature Sensor (B6) Input Voltage High

000177.04 - Torque Converter Oil Temperature Sensor (B6) Input Voltage Low

000234.02 - Software Revision Mismatch

000920.03 - SDM Alarm (H2) Output Voltage High

000920.04 - SDM Alarm (H2) Output Voltage Low

001196.11 - Antitheft Lock Status Not Detected From ECU

001201.11 - Antitheft Unlock Status Not Detected From ECU

001508.00 - Hydraulic Oil Temperature Moderately High

001508.03 - Hydraulic Oil Temperature Sensor (B10) Input Voltage High

001508.04 - Hydraulic Oil Temperature Sensor (B10) Input Voltage Low

001508.16 - Hydraulic Oil Temperature High

001713.00 - Hydraulic Oil Filter Restricted

002003.09 - CAN Communication Lost with FLC

002000.09 - CAN Communication Lost with ECU

002071.09 - CAN Communication Lost with Other Controller

002228.09 - CAN Communication Lost with FHC

298887.13 - SDM/ECU Model Number Mismatch

523569.04 - FLC Switched and/or Unswitched Power Open Circuit

523662.04 - FHC Valve Power Circuit Voltages Low

523649.04 - CAN Communication Lost with Hydraulic Controllers

523650.04 - CAN Communication Lost with FHC

523653.04 - Gear Selection/Transmission Direction Circuit Voltages Low

523665.04 - FLC Valve Power 1 Input Voltage Low

523666.04 - FLC Switched Power Voltage Open Circuit

Group 40: Flex Hydraulic Controller (FHC)

Flex Hydraulic Controller (FHC) Diagnostic Trouble Codes

000237.02 - Model Number in Vehicle Identification Number Not Valid

000234.02 - Software Revision Mismatch

000629.12 - FHC Watchdog Timeout

000630.13 - Loader Boom Position Sensor (B73) and Bucket Postion Sensor (B75) Calibration Required

001764.07 - Hydraulic Enable Switch (S70) Logic Error

001903.13 - Invalid Calibration Data Received from ISP for Left Stabilizer Raise Solenoid

001910.13 - Invalid Calibration Data Received from ISP for Left Stabilizer Lower Solenoid

001927.13 - Invalid Calibration Data Received from ISP for Right Stabilizer Raise Solenoid

001951.13 - Invalid Calibration Data Received from ISP for Right Stabilizer Lower Solenoid

001963.13 - Invalid Calibration Data Received from ISP for Loader Auxiliary Positive Solenoid

001975.13 - Invalid Calibration Data Received from ISP for Loader Auxiliary Reverse Solenoid

001987.13 - Invalid Calibration Data Received from ISP for Backhoe Auxiliary Positive Solenoid

001999.13 - Invalid Calibration Data Received from ISP for Backhoe Auxiliary Reverse Solenoid

002140.09 - CAN Communication Lost between the FHC and Other Controllers

002160.09 - No CAN from ISP

002161.09 - No CAN from SWX

002162.09 - No CAN from BOM

002163.09 - No CAN from CWD

002164.09 - No CAN from BUK

002165.09 - No CAN from HAM

002213.09 - No CAN from JSR

002201.09 - No CAN from JSL

002267.13 - Invalid Calibration Data Received from ISP for Loader Boom Lower Solenoid

002279.13 - Invalid Calibration Data Received from ISP for Loader Boom Raise Solenoid

002291.13 - Invalid Calibration Data Received from ISP for Loader Bucket Dump Currents

002303.13 - Invalid Calibration Data Received from ISP for Loader Bucket Curl Solenoid

002660.07 - Right Joystick X-Axis Logic Error

002661.07 - Right Joystick Y-Axis Logic Error

002662.07 - Secondary Loader Joystick (S80) X-Axis Logic Error

002663.07 - Secondary Loader Joystick (S80) Y-Axis Logic Error

002664.07 - Loader Auxiliary Hydraulics Control Logic Error

002697.07 - Left Joystick X-Axis Logic Error

002698.07 - Left Joystick Y-Axis Logic Error

002699.07 - Left Joystick Auxiliary Control Switch (S81) Logic Error

002700.07 - Outer Stabilizer Control Switch (S72) Logic Error

002701.07 - Inner Stabilizer Control Switch (S71) Logic Error

002724.07 - Left Joystick Rocker Switch (S95) Logic Error

002858.07 - FHC Unable to Retrieve Stabilizer Valve Data From ISP

002858.08 - FHC Unable to Retrieve Stabilizer Valve Data From ISP

002858.13 - FHC Unable to Retrieve Stabilizer Valve Data From ISP

522372.04 - Loader Advanced Features Sensor Fault

522372.07 - Loader Boom Position Sensor Error

522377.03 - Loader Boom Position Sensor (B73) Input #1 Voltage High

522377.04 - Loader Boom Position Sensor (B73) Input #1 Voltage Low

522377.12 - Loader Boom Position Sensor (B73) Logic Error

522377.13 - Loader Boom Position Sensor (B73) Invalid Calibration

522378.03 - Loader Boom Position Sensor (B73) Input #2 Voltage High

522378.04 - Loader Boom Position Sensor (B73) Input #2 Voltage Low

522436.03 - Loader Bucket Position Sensor (B75) Input #1 Voltage High

522436.04 - Loader Bucket Position Sensor (B75) Input #1 Voltage Low

522436.12 - Loader Bucket Position Sensor (B75) Logic Error

522436.13 - Loader Bucket Position Sensor (B75) Invalid Calibration

522437.03 - Loader Bucket Position Sensor (B75) Input #2 Voltage High

522437.04 - Loader Bucket Position Sensor (B75) Input #2 Voltage Low

522438.07 - Loader Bucket Position Sensor Error

523216.04 - Valve Power # 4 Voltage Low

523217.04 - Valve Power # 3 Voltage Low

523218.04 - Valve Power # 2 Voltage Low

523219.04 - Valve Power # 1 Voltage Low

523395.00 - Backhoe Swing Calibration System Pressure Not Detected

523395.01 - Backhoe Swing Calibration Stall Pressure Low

523396.00 - Right Stabilizer Calibration System Pressure High

523396.01 - Right Stabilizer Calibration Stall Pressure Low

523397.00 - Backhoe Auxiliary Calibration System Pressure High

523397.01 - Backhoe Auxiliary Calibration Stall Pressure Low

523400.00 - Backhoe Extend Calibration System Pressure Not Detected

523400.01 - Backhoe Extend Calibration Stall Pressure Low

523401.00 - Bucket Calibration System Pressure High

523401.01 - Bucket Calibration Stall Pressure Low

523402.00 - Boom Calibration System Pressure High

523402.01 - Boom Calibration Stall Pressure Low

523403.00 - Left Stabilizer Calibration System Pressure High

523403.01 - Left Stabilizer Calibration Stall Pressure Low

523404.00 - Loader Auxiliary Calibration System Pressure High

523404.01 - Loader Auxiliary Calibration Stall Pressure Low

523705.03 - Hydraulic Valve Power Stuck ON

523705.04 - Hydraulic Valve Power Failure

523705.05 - Hydraulic Valve Power Stuck OFF

523930.05 - Loader Boom Magnitude Solenoid (Y73) Output Voltage Low