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John Deere 730LL 1830 1835 1840 1870 1890 1895 1990 CCS Air Seeding Tools Workshop Repair Service Manual PDF (TM2303) - MJODTM2303.zip

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John Deere 730LL, 1830, 1835, 1840, 1870, 1890, 1895, 1990 Air Seeding Tools Technical Manual (TM2303)


tm2303 - 730LL, 1830, 1835, 1840, 1870, 1890, 1895, and 1990 CCS Air Seeding Tools Technical Manual.pdf


Complete All Inclusive Technical Manual with electrical wiring diagrams for 1830, 1835, 1840, 1870, 1890, 1895, 1990, 730, 730LL, with all the shop information to maintain, test, repair, service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).


John Deere CCS Air Seeding Tools used in Planters Models 730LL, 1830, 1835, 1840, 1870, 1890, 1895 & 1990 (Worldwide Edition) workshop technical service manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


PRODUCT DETAILS:


Total Pages: 890 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


Foreword


Safety and General Information


Safety


Lubricants


General Information


Repair Specifications


Welding


Repair and Welding


Ground Tools, Openers, Press Wheels


Ground Tools-1830, 1835 and 1840


Ground Tools and Openers-730 and 730 LL Air Disk Drill


Openers-1835/1890/1895/1990 CCS


Ground Tools and Openers-1870 Air Hoe Drill


Press Wheels-730, 730 LL, 1830 and 1835


Press, Gauge, and Closing Wheel-1870, 1890, 1895 and 1990 CCS


Electrical


Connector Repair


Sensors and Switches


Air System


Component Inspect and Repair


Caster Wheels and Walking Beams


Bearings


Caster Wheel Mount


Hydraulics


Valves


Cylinders


Accumulators


Frames


Wing Repair


Center Frame Repair


Electrical System Diagnostics


1870 Wiring Diagrams-Warning Lights


Tests and Diagnosis


1830, 1835 Lighting Diagnostics - US


1830, 1835 Lighting Diagnostics - Russian


1830, 1835 TouchSet™ Harness Diagnostics


730 LL Lighting Diagnostics - North American


730 LL Lighting Diagnostics - International


730 LL Disk Lowering Solenoid Diagnostics


1890/1895 Lighting Diagnostics - North American


1890/1895 Lighting Diagnostics - International


730 LL Electrical Component Identification


730 LL Electrical Connector Information


1890/1895 Electrical Connector Information


Hydraulic System Diagnostics


Diagrams and Descriptions


Component Operation


Troubleshooting


Adjustments


1870 Raise Lower Diagnostics


1870 Fertilizer Shank and Packer Wheel Diagnostics Type Identification


1870 Fertilizer Shank and Packer Wheel Diagnostics Type A


1870 Fertilizer Shank and Packer Wheel Diagnostics Type B


1870 Wing Fold 3-Section 40' Diagnostics


1870 Wing Fold 5-Section 56' Diagnostics


1830, 1835 Fold/Unfold Diagnostics


1830, 1835 Raise/Lower Diagnostics


730 LL Wing Fold Diagnostics


730 LL Depth Control and Down Pressure Diagnostics


1890 Rockshaft Raise/Lower and Opener Down Force - 3-Section Fame Diagnostics


1890 Rockshaft Raise/Lower and Opener Down Force - 5-Section Fame Diagnostics


1890 Wing Fold - 3-Section Frame Diagnostics


1890 Wing Fold - 5-Section Frame Diagnostics


1895 Rockshaft Raise/Lower and Opener Down Force Diagnostics


1895 Wing Fold Diagnostics


1990 Rockshaft Raise/Lower and Opener Down Force Diagnostics


1990 Wing Fold Diagnostics


1870 Component Location


730 LL Hydraulic Component Identification


tm2303 - 730LL, 1830, 1835,1840, 1870, 1890, 1895, and 1990 CCS Air Seeding Tools


Table of Contents


Foreword


Section 10: Safety and General Information


Group 05: Safety


Recognize Safety Information


Understand Signal Words


Avoid High-Pressure Fluids


Avoid Heating Near Pressurized Fluid Lines


Service Accumulator Systems Safely


Prepare for Emergencies


Support Machine Properly


Work in Clean Area


Wear Protective Clothing


Service Machines Safely


Work In Ventilated Area


Illuminate Work Area Safely


Replace Safety Signs


Use Proper Lifting Equipment


Service Tires Safely


Servicing Electronic Control Units


Welding Near Electronic Control Units


Keep Electronic Control Unit Connectors Clean


Keep Electronic Control Unit Connectors Clean


Avoid Heating Near Pressurized Fluid Lines


Practice Safe Maintenance


Use Proper Tools


Remove Paint Before Welding or Heating


Decommissioning — Proper Recycling and Disposal of Fluids and Components


Live With Safety


Group 10: Lubricants


Grease


Alternative and Synthetic Lubricants


Lubricant Storage


Group 15: General Information


Unauthorized Modifications


Product Identification—730 Air Disk Drill


Product Identification—730 LL Air Disk Drill


Product Identification—1830 Flex Air Hoe Drill


Product Identification—1835 Flex Air Hoe Drill


Product Identification—1840 Air Seeding Tool


Product Identification—1870 Air Hoe Drill


Product Identification—1890 No-Till Air Drill


Product Identification—1895 Separate Fertilizer Placement No-Till Air Drill


Product Identification—1990 CCS


Tractor Hydraulic System Requirements


Specifications—730 Air Disk Drill


Specifications—730 LL Air Disk Drill


Width, Height and Weight—730 Air Disk Drill


Width, Height and Weight—730 LL Air Disk Drill


Specifications—1830 Flex Air Hoe Drill


Width, Height and Weight—1830 Flex Air Hoe Drill


Specifications—1835 Flex Air Hoe Drill


Width, Height and Weight—1835 Flex Air Hoe Drill


Specifications—1840 Air Seeding Tool


Width, Height, and Weight—1840 Air Seeding Tool


Specifications—1870 Air Hoe Drill


Width, Height and Weight—1870 Air Hoe Drill


Specifications—1890 No-Till Drill


Width, Height and Weight—1890 No-Till Drill


Specifications—1895 Separate Fertilizer Placement No-Till Air Drill


Width, Height and Weight—1895 Separate Fertilizer Placement No-Till Air Drill


Specifications—1990 CCS


Width, Height and Weight—1990 CCS


Group 20: Repair Specifications


Metric Bolt and Screw Torque Values


Unified Inch Bolt and Screw Torque Values


Face Seal Fittings Assembly and Installation—All Pressure Applications


Metric Face Seal Fitting Torque Chart—Standard Pressure Applications


Metric Face Seal Fitting Torque Chart—High Pressure Applications


SAE Face Seal Fitting Torque Chart—Standard Pressure Applications


SAE Face Seal Fitting Torque Chart—High Pressure Applications


External Hexagon Port Plug Torque Chart


Section 20: Welding


Group 05: Repair and Welding


Unauthorized Modifications


Frame Repair


Welding


Emergency Crack Repair


Emergency “T” Joint Repair


Skip Welding


Stress Relief (Normalizing)


Section 30: Ground Tools, Openers, Press Wheels


Group 05: Ground Tools—1830, 1835 and 1840


Specifications


Repair Spring Reset Openers—1840


Replace Ground Tools and Boots—Spring Reset Opener


Repair Spring Cushion Opener—1830 and 1835


Replace Ground Tools and Boot—Spring Cushion Opener


Replace Tru-Position Opener Spring & Split Bushing—1830, 1835 and 1840


Replace Tru-Position Opener Shank—1830, 1835 and 1840


Group 10: Ground Tools and Openers—730 and 730 LL Air Disk Drill


Specifications


Repair Spring Reset Openers—730


Replace Spring Reset Opener Split-Tension Bushings—730


Replace Tru-Position Opener Spring and Split Bushing—730 and 730 LL


Replace Tru-Position Opener Shank—730 and 730 LL


Replace Double-Disk Blades and Bearings


Replace Wing-Style Scrapers—Old


Assemble and Install Blade Scrapers—New


Group 15: Openers—1835/1890/1895/1990 CCS


Specifications


Opener Theory of Operation—1835/1890/1895


Opener Size/Angle


Lock-Up Rockshafts and Openers


Replace Disk Openers


Replace Disk Bearings


Replace Opener Arm Pivot Bushings


Replace Seed Deflectors and Boots


Inspect Boots and Disk Openers


Group 20: Ground Tools and Openers—1870 Air Hoe Drill


Relieve Hydraulic System Pressure


Specifications


Remove and Install Fertilizer Opener


Remove and Install Fertilizer Tube and Shank


Remove and Install Seed Tube


Remove and Install Opener Assembly


Disassemble and Assemble Opener Assembly


Group 25: Press Wheels—730, 730 LL, 1830 and 1835


Specifications


Repair Press Wheel and Press Wheel Arm—730 and 730 LL Air Drill


Repair Press Wheel Axle Assembly—1830 and 1835


Replacing Semi-Pneumatic Press Wheel Tire —1830 and 1835


Installing Press Wheel Caps


Constructing Installation Band


Attaching Press Wheel Caps to Wheel


Group 30: Press, Gauge, and Closing Wheel—1870, 1890, 1895 and 1990 CCS


Specifications


Replace Closing Wheel Bearing and Arm


Repair Press Wheel Assembly


Repair Press Wheel Assembly—1870


Repair Gauge Wheel Assembly


Repair Smooth-Sided Gauge Wheel Assembly


Check Gauge Wheel Clearance—All Gauge Wheels


Section 40: Electrical


Group 05: Connector Repair


Essential or Recommended Tools


Using High-Pressure Washers


Connector Information


Repair Procedure R-A


Repair Procedure R-B


Repair Procedure R-C


Repair Procedure R-D


Repair Procedure R-E


Repair Procedure R-F


Repair Procedure R-G


Repair Procedure R-I


Repair Procedure R-J


Repair Procedure R-K


Repair Procedure R-M


Repair Procedure R-N


Repair Procedure R-AE


Group 10: Sensors and Switches


Specifications


Remove and Install Remote Seeder Switch—730 and 1890


Remove and Install Remote Seeder Switch—730 LL


Remove and Install Remote Seeder Switch—1830 and 1835


Remove and Install TouchSet Depth Control Potentiometer—1830 and 1835


Remove and Install Remote Seeder Switch—1840


Remove and Install Work Switch—1870


Disassemble and Assemble Workswitch—1870


Remove and Install Blockage Warning Sensors (If Equipped)


Section 50: Air System


Group 05: Component Inspect and Repair


Other Material


Protect Air Hoses


Inspect Air System Seals, Hoses And Header Rings


Section 60: Caster Wheels and Walking Beams


Group 05: Bearings


Specifications


Replace Caster Wheel and Pivot Bearings


Replace Walking Beam Bearings—730 LL


Replace Walking Beam Bearings—730 and 1840


Repair Dual Caster Wheels and Walking Beam—1890 50 ft. and 60 ft.


Repair Rear Wheel Support—1890 50 ft. and 60 Ft.


Replace Wheel Bearings—6-Bolt Hub


Replace Wheel Bearings—8-Bolt Hub


Replace Wheel Bearings—8-Bolt Hub


Group 10: Caster Wheel Mount


Other Material


Adjust Stabilizer Wheel—730


Section 70: Hydraulics


Group 05: Valves


Specifications


Prevent Hydraulic System Contamination


Repair Active Down-Pressure Control Valve—730 (S.N. —408)


Repair Active Down-Pressure Control Valve—730 (S.N. 409— ), 730 LL, 1835, 1890, and 1895


Remove and Install Active Down-Force Control Valve—1835, 1890, and 1990 CCS (S.N. 745101—)


Repair Active Downforce Control Valve—1835, 1890, and 1990 CCS (S.N. 745101—)


Repair Single-Point Depth Control Valve (730, 730 LL, & 1840)/ Transport Stop Valve (1830 & 1835)


Repair Fold/Marker Selector Valve


Repair Marker Sequence Valve—730 (S.N. —408)


Repair Marker Sequence Valve—730 (S.N. 409—), 1890 and 1895


Repair Wing-Fold Flow Control Valve—730 (S.N. —408)


Repair Disk Lowering Solenoid Valve—730 and 730 LL


Repair Opener Lift Sequence Valve—730 (S.N. —408)


Repair Opener Lift Sequence Valve—730 (S.N. 409—) and 730 LL


Remove and Install Wing Fold/Transport Lift Sequence Valve—1830/1835


Repair Wing Fold/Transport Lift Sequence Valve—1830/1835


Remove and Install Wing Fold Sequence Valve—1840


Group 10: Cylinders


Service Equipment and Tools


Service Parts Kit


Specifications


Specifications—Wyr-Loc and 580 Cylinders (Specifications and design subject to change without notice.)


Specifications—Tie-Rod Cylinders (Specifications and design subject to change without notice.)


Prevent Hydraulic System Contamination


Remove Hydraulic Cylinders


Wyr-Loc Cylinder Identification


Disassemble Wyr-Loc Cylinder


Inspect Cylinder Seals and Components—Wyr-Loc


Inspect Cylinder Barrel


Assemble Cylinder


580 Series Cylinder Identification

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