Hitachi Zaxis 160LC-6N Excavator Diagnostic & Test Workshop Manual PDF (TM13999X19) - MHITTM13999X19.zip
Fully illustrated Diagnosis & Tests Technical Manual, complete with electrical wiring diagrams, for the Hitachi Zaxis 160LC-6N Excavator — packed with service data so you can service, troubleshoot, and overhaul your machine with the skill of a professional technician.
The Hitachi ZX160LC-6N Excavator Diagnosis & Tests service manual covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13999X19 - Hitachi Zaxis 160LC-6N Excavator Technical Manual.pdf
tm13999x63 - HitachiExcavadora Zaxis160LC-6N.pdf
tm13999x28 - Hitachi Excavatrice Zaxis160LC-6N.pdf
PRODUCT DETAILS:
Total Pages: 921 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Spanish French
Models: John Deere HITACHI - Zaxis160LC-6N Excavator - 1FFDBP70__F240001
TABLE OF CONTENTS....1
Section 9000: General Information....25
Group 01: Safety....25
Recognize Safety Information....29
Understand Signal Words....30
Follow Safety Instructions....31
Prepare for Emergencies....33
Wear Protective Clothing....34
Protect Against Noise....35
Inspect Machine....36
General Precautions for Cab....37
Use Handholds and Steps....38
Adjust the Operator's Seat....39
Ensure Safety Before Rising from or Leaving Operator’s Seat....40
Fasten Your Seat Belt....41
Move and Operate Machine Safely....42
Operate Only from Operator's Seat....43
Jump Starting....44
Keep Riders off Machine....45
Precautions for Operations....46
Investigate Job Site Beforehand....47
Install OPG Guard....49
Restriction of Attachment Installation....50
Provide Signals for Jobs Involving Multiple Machines....51
Confirm Direction of Machine to be Driven....52
Drive Machine Safely....53
Avoid Injury from Rollaway Accidents....57
Avoid Injury from Back-Over and Swing Accidents....58
Keep Person Clear from Working Area....60
Never Position Bucket Over Anyone....61
Avoid Undercutting....62
Avoid Tipping....63
Never Undercut a High Bank....65
Dig with Caution....66
Operate with Caution....67
Avoid Power Lines....68
Precautions for Lightning....69
Object Handling....70
Protect Against Flying Debris....71
Park Machine Safely....72
Handle Fluids Safely−Avoid Fires....73
Transport Safely....74
Practice Safe Maintenance....75
Warn Others of Service Work....77
Support Machine Properly....78
Stay Clear of Moving Parts....79
Prevent Parts From Flying....80
Avoid Injury from Attachment Falling Accident....81
Prevent Burns....82
Replace Rubber Hoses Periodically....83
Avoid High-Pressure Fluids....84
Prevent Fires....86
Evacuating in Case of Fire....88
Beware of Exhaust Fumes....89
Precautions for Welding and Grinding....90
Avoid Heating Near Pressurized Fluid Lines....91
Avoid Applying Heat to Lines Containing Flammable Fluids....92
Precautions for Handling Accumulator and Gas Damper....93
Remove Paint Before Welding or Heating....94
Beware of Asbestos and Silicon Dust and Other Contamination....95
Prevent Battery Explosions....96
Service Air Conditioning System Safely....97
Handle Chemical Products Safely....98
Dispose of Waste Properly....99
Never Ride Attachment....100
Notes for Aftertreatment Device....101
Precautions for Communication Terminal....102
FCC Notifications to User....103
Notes on Protection of Operator’s Station when the Machine Rolls Over....104
Section 9001: Diagnostics....106
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes....117
Main Controller (MCZ) Diagnostic Trouble Codes....117
Controller Area Network 0 (CAN 0) Circuit Diagnostics....118
Controller Area Network 1 (CAN 1) Circuit Diagnostics....119
Interface Controller Area Network (N-CAN) Diagnostics....120
Engine Controller Area Network (Engine CAN) Diagnostics....121
Aftertreatment Controller Area Network (DCU CAN) Diagnostics....122
011000.02 - Abnormal EEPROM....106
011001.02 - Abnormal RAM....106
011002.02 - Abnormal A/D Converter....106
011003.03 - Abnormal Sensor Voltage....106
011006.02 - Engine Controller Communication Error....106
011007.02 - (CAN 0) Data Converter Communication Error 1....106
011008.02 - (CAN 1) Data Converter Communication Error 2....106
011009.02 - (CAN 0) Monitor Controller Communication Error 1....106
011100.02 - Abnormal Engine Speed....106
011101.03 - Engine Speed Dial Sensor Circuit High Input....106
011101.04 - Engine Speed Dial Sensor Circuit Low Input....106
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input....106
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input....106
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input....106
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input....106
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input....106
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input....106
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input....106
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input....106
011301.03 - Swing Pilot Pressure Sensor Circuit High Input....106
011301.04 - Swing Pilot Pressure Sensor Circuit Low Input....106
011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input....106
011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input....106
011303.03 - Arm Roll-in Pilot Pressure Sensor Circuit High Input....106
011303.04 - Arm Roll-in Pilot Pressure Sensor Circuit Low Input....106
011304.03 - Travel Pilot Pressure Sensor Circuit High Input....107
011304.04 - Travel Pilot Pressure Sensor Circuit Low Input....107
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input....107
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input....107
011325.03 - Bucket Roll-In Pilot Pressure Sensor Circuit High Input....107
011325.04 - Bucket Roll-In Pilot Pressure Sensor Circuit Low Input....107
011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Abnormal....107
011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current....107
011400.04 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current....107
011401.02 - Torque Control Solenoid Valve Abnormal Feedback....107
011401.03 - Torque Control Solenoid Valve Feedback High Current....107
011401.04 - Torque Control Solenoid Valve Feedback Low Current....107
011402.02 - Dig Regenerative Solenoid Valve Feedback Current Abnormal....107
011402.03 - Dig Regenerative Solenoid Valve Feedback Current High....107
011402.04 - Dig Regenerative Solenoid Valve Feedback Current Low....107
011403.02 - Arm Regenerative Solenoid Valve Feedback Current Abnormal....107
011403.03 - Arm Regenerative Solenoid Valve Feedback Current High....107
011403.04 - Arm Regenerative Solenoid Valve Feedback Current Low....107
011407.02 - Power Dig/Travel Speed Solenoid Valve Feedback Current Abnormal....107
011407.03 - Power Dig/Travel Speed Solenoid Valve Feedback Current High....107
011407.04 - Power Dig/Travel Speed Solenoid Valve Feedback Current Low....107
011408.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal....107
011408.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High....107
011408.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low....107
011409.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal....107
011409.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High....107
011409.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low....107
011410.02 - Pump 1 Flow Rate Limit Solenoid Valve Feedback Abnormal....107
011410.03 - Pump 1 Flow Rate Limit Solenoid Valve Feedback High Input....107
011410.04 - Pump 1 Flow Rate Limit Solenoid Valve Feedback Low Input....107
011434.02 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Abnormal Feedback....107
011434.03 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback High Current....107
011434.04 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback Low Current....107
011435.02 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Abnormal Feedback....108
011435.03 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback High Current....108
011435.04 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback Low Current....108
011457.02 - 2-Speed Activation Solenoid Valve Disconnected....108
011458.02 - Selector Valve Solenoid Valve Disconnected....108
011459.02 - Idle Stop Relay Circuit Malfunction....108
011810.03 - Electric Lever Operating Pressure Sensor 1 High Voltage....108
011810.04 - Electric Lever Operating Pressure Sensor 1 Low Voltage....108
011812.02 - OPT Electric Lever 1 Neutral Abnormal....108
011813.02 - OPT Electric Lever 1 Abnormal Operation....1038
011816.02 - OPT Solenoid 1 Feedback Abnormal....108
011816.03 - OPT Solenoid 1 Feedback Current High....108
011816.04 - OPT Solenoid 1 Feedback Current Low....108
011817.02 - OPT Solenoid 2 Feedback Abnormal....108
011817.03 - OPT Solenoid 2 Feedback Current High....108
011817.04 - OPT Solenoid 2 Feedback Current Low....108
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input....108
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input....108
011995.03 - Arm Roll-Out Pilot Pressure Sensor Circuit High Input....108
011995.04 - Arm Roll-Out Pilot Pressure Sensor Circuit Low Input....108
011997.03 - Bucket Roll-Out Pressure Sensor Circuit High....108
011997.04 - Bucket Roll-Out Pressure Sensor Circuit Low....108
015011.03 - Hydraulic Oil Temperature Sensor Circuit High Input (Pilot)....108
015011.04 - Hydraulic Oil Temperature Sensor Circuit Low Input (Pilot)....108
015016.03 - Right Analog Stroke Sensor Circuit High Input....108
015016.04 - Right Analog Stroke Sensor Circuit Low Input....108
020010.02 - Abnormal Aftertreatment Device....108
020011.02 - Electric Lever Alarm....108
020012.02 - Line Filter Restriction Alarm....108
020303.02 - Electric Lever Pilot Cut Alarm....108
Group 20: Engine Control Module (ECM) Diagnostic Trouble Codes....361
Engine Control Module (ECM) Diagnostic Trouble Codes....361
000091.02 - Pedal Position Sensor 1 - 2 Voltage Correlation (P2138)....108
000091.03 - Pedal Position Sensor 1 Circuit High Input (P2123)....109
000091.03 - Pedal Position Sensor 2 Circuit High Input (P2128)....109
000091.04 - Pedal Position Sensor 1 Circuit Low Input (P2122)....109
000091.04 - Pedal Position Sensor 2 Circuit Low Input (P2127)....109
000100.03 - Engine Oil Pressure Sensor Circuit High (P0523)....109
000100.04 - Engine Oil Pressure Sensor Circuit Low (P0522)....109
000102.00 - Turbocharger Overboost Condition (P0234)....109
000102.01 - Declined Boost Pressure (P0299)....109
000102.03 - Turbocharger Boost Sensor Circuit High (P0238)....109
000102.04 - Turbocharger Boost Sensor Circuit Low (P0237)....109
000105.03 - Compressor Outlet Temperature Sensor Circuit High (P1098)....109
000105.04 - Compressor Outlet Temperature Sensor Circuit Low (P1097)....109
000108.03 - Barometric Pressure Sensor Circuit High (P2229)....109
000108.04 - Barometric Pressure Sensor Circuit Low (P2228)....109
000110.00 - Engine Coolant Over Temperature Condition (P0217)....109
000110.03 - Engine Coolant Temperature Sensor Circuit High (P0118)....109
000110.04 - Engine Coolant Temperature Sensor Circuit Low (P0117)....109
000132.03 - Mass Air Flow Sensor Circuit High Input (P0103)....109
000132.04 - Mass Air Flow Sensor Circuit Low Input (P0102)....109
000157.03 - Fuel Rail Pressure Sensor Circuit High (P0193)....109
000157.04 - Fuel Rail Pressure Sensor Circuit Low (P0192)....109
000157.15 - Fuel Pressure Regulator Performance (P0089)....109
000158.03 - System Voltage High (P0563)....109
000172.03 - Intake Air Temperature Sensor Circuit High (P0113)....109
000172.04 - Intake Air Temperature Sensor Circuit Low (P0112)....109
000173.03 - Catalyst Temperature Sensor Circuit High Sensor 1 (P0428)....109
000173.04 - Catalyst Temperature Sensor Circuit Low Sensor 1 (P0427)....109
000174.03 - Fuel Temperature Sensor Circuit High (P0183)....109
000174.04 - Fuel Temperature Sensor Circuit Low (P0182)....109
000190.00 - Engine Overspeed Condition (P0219)....109
000628.02 - Internal Control Module Memory Check Sum Error (P0601)....109
000633.07 - Fuel Rail/System Pressure - Too Low (P0087)....109
000636.02 - Camshaft Position Sensor Circuit (P0340)....109
000636.07 - Crankshaft Position - Camshaft Position Correlation (P0016)....110
000639.02 - Lost Communication With CAN (U0101)....110
000639.19 - Control Module Communication Bus Off (U0073)....110
000651.05 - Injector Circuit Open - Cylinder 1 (P0201)....110
000652.05 - Injector Circuit Open - Cylinder 2 (P0202)....110
000653.05 - Injector Circuit Open - Cylinder 3 (P0203)....110
000654.05 - Injector Circuit Open - Cylinder 4 (P0204)....110
000676.05 - Glow Relay Circuit Error (P0380)....110
000677.05 - Starter Relay Circuit Error (P0615)....110
000723.02 - Crankshaft Position Sensor Circuit (P0335)....110
000723.08 - Crankshaft Position Sensor Circuit Range/Performance (P0336)....110
001077.02 - Internal Control Module CPU Error (P0606)....110
001079.02 - Sensor Reference Voltage 1 Circuit (P06A6)....110
001080.02 - Sensor Reference Voltage 2 Circuit (P06A7)....110
001131.03 - Intake Air Temperature (IAT) Sensor 2 Circuit High Voltage (P0098)....110
001131.04 - Intake Air Temperature (IAT) Sensor 2 Circuit Low Voltage (P0097)....110
001239.17 - Fuel Rail Pressure Too Low (P1093)....110
001239.31 - Fuel Rail Pressure Too Low (P3093)....110
001347.03 - Fuel Pressure Regulator Control Circuit High (P0092)....110
001347.04 - Fuel Pressure Regulator Control Circuit Low (P0091)....110
001485.05 - ECM Power Relay Control Circuit Open (P0685)....110
001485.06 - ECM Power Relay Control Circuit High (P0687)....110
002791.02 - EGR Flow Insufficient Detected (P0401)....110
004332.12 - Urea Fluid Concentration Too Low (P207F)....110
005285.01 - Charge Air Cooler Performance Failure (P1236)....110
010001.02 - EGR Sensor Circuit (P0409)....110
010001.13 - EGR Position Fault (P1404)....110
010002.02 - EGR Control Circuit Range/Performance (P0404)....110
010003.02 - Fuel Injector Group 1 Supply Voltage Circuit (P2146)....110
010004.02 - Fuel Injector Group 2 Supply Voltage Circuit (P2149)....110
010005.02 - Injector Positive Voltage Control Circuit Group 1 (P1261)....110
010006.02 - Injector Positive Voltage Control Circuit Group 2 (P1262)....110
010007.02 - Internal Control Module CPU IC Error (P060A)....110
010008.02 - Internal Control Module A/D Processing Performance (P060C)....111
010009.02 - Sensor Reference Voltage 3 Circuit (P06A8)....111
010010.02 - Sensor Reference Voltage 4 Circuit (P06A9)....111
010011.02 - Sensor Reference Voltage 5 Circuit (P06D5)....111
010012.02 - 12-Volt Circuit Error (P0560)....111
010013.02 - Control Module Long Term Memory Performance (P1621)....111
010014.03 - EGR Cooler Outlet 1 Temp Sensor Circuit High (P041D)....111
010014.04 - EGR Cooler Outlet 1 Temp Sensor Circuit Low (P041C)....111
010022.02 - Throttle Actuator Control Range/Performance (P0638)....111
010022.03 - Throttle Position Sensor Circuit High (P0123)....111
010022.04 - Throttle Position Sensor Circuit Low (P0122)....111
010024.03 - Catalyst Temperature Sensor Circuit High Sensor 2 (P042D)....111
010024.04 - Catalyst Temperature Sensor Circuit Low Sensor 2 (P042C)....111
010025.05 - DPD Lamp Control Circuit (P1669)....111
010029.00 - Purge Time Out Error (P2458)....111
010032.02 - Internal Control Module QR Code Error (P0602)....111
010033.02 - Internal Control Module RAM Error (P0604)....111
010040.19 - CAN Bus Error (ISO-CAN) (U0001)....111
010041.02 - Lost Communications With Dosing Control Module (U010E)....111
010042.12 - SCR System Error (Inducement, No Purge) (P2BAA)....111
010043.02 - SCR System Error (No Inducement) (P204F)....111
010044.01 - SCR System Error (P20C9)....111
010045.02 - AD-IC Failure Error (P160B)....111
010046.02 - SWIC-1 Failure (P1606)....111
010047.02 - SWIC-2 Failure (P1606)....111
010048.02 - SWIC-1 Communication Failure (P1606)....111
010049.02 - SWIC-2 Communication Failure (P1606)....111
010050.02 - INJ-IC Failure (P06AF)....111
010051.03 - Charge Air Cooler (CAC) Temperature Sensor 1 Circuit High Voltage (P1077)....111
010051.04 - Charge Air Cooler (CAC) Temperature Sensor 1 Circuit Low Voltage (P1076)....111
010053.03 - EGR Cooler Inlet 1 Temp Sensor Circuit High (P0546)....111
010053.04 - EGR Cooler Inlet 1 Temp Sensor Circuit Low (P0545)....111
010054.17 - Exhaust Gas Recirculation (EGR) Cooling System Performance (P2457)....111
010078.12 - AD-IC2 Failure Error (P160C)....112
010082.02 - INJ-IC Communication Failure (P06AF)....112
010083.02 - INJ-IC Checksum Failure (P06AF)....112
010500.12 - Urea Fluid Injector Circuit Abnormal (P2048) (P2049)....112
010501.12 - Urea Fluid Injector Stuck (P208E)....112
010502.12 - Exhaust Gas Temperature (EGT) Sensor 3 Circuit Abnormal (P242C) (P242D)....112
010503.12 - Exhaust Gas Temperature (EGT) Sensor 3 Performance (P242B)....112
010504.12 - NOx Sensor Heater Control Circuit Sensor 1 Abnormal (P2206) (P2207)....112
010505.12 - Upstream NOx Sensor Performance (P2201)....112
010506.12 - Urea Fluid Tank Temperature Sensor Performance (P205B)....112
010507.12 - Urea Fluid Tank Heater Coolant Control Valve Circuit Abnormal (P20B1) (P20B3) (P20B4)....112
010508.12 - Urea Fluid Pump Control Circuit Abnormal (P208A) (P208C) (P208D)....112
010509.12 - Urea Fluid Pump Performance (P208B)....112
010510.12 - Urea Fluid Reverting Valve Circuit Abnormal (P20A0) (P20A3)....112
010511.12 - Urea Fluid Pressure Sensor Circuit Abnormal (P204C) (P204D)....112