John Deere 450H, 550H, 650H Crawler Dozer Operator's Manual PDF (OMT182515) - MJODOMT182515.zip

Full Operator's Manuals covering the John Deere 450H, 550H, and 650H Crawler Dozers, containing the technical details needed to run and service your machine.

OMT182515 - John Deere 450H, 550H, 650H Crawler Dozer Operator's Manual.pdf

Total Pages: 201 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

Safety—Safety Features

Air Conditioning and Cab Heater—If

Equipped ..2-1-8

Windshield Wiper and Washer Controls ..2-1-8

Windshield Washer Reservoir ..2-1-8

Horn Switch ..2-1-9

Auxiliary Power Outlet—If Equipped ..2-1-9

Side Windows—Secondary Exits ..2-1-10

Adjust Non-Suspension Seat..2-1-10

Adjust Suspension Seat—If Equipped..2-1-11

Adjust Armrest ..2-1-11

Seat Belt ..2-1-12

Safety Features ..1-1-1

Safety—General Precautions

Recognize Safety Information ..1-2-1

Follow Safety Instructions..1-2-1

Operate Only If Qualified ..1-2-1

Wear Protective Equipment..1-2-2

Avoid Unauthorized Machine Modifications..1-2-2

Inspect Machine ..1-2-2

Stay Clear of Moving Parts..1-2-2

Avoid High-Pressure Fluids ..1-2-3

Beware of Exhaust Fumes ..1-2-3

Prevent Fires ..1-2-4

Prevent Battery Explosions ..1-2-4

Handle Chemical Products Safely ..1-2-4

Dispose of Waste Properly ..1-2-5

Prepare for Emergencies..1-2-5

Add Cab Guarding For Special Uses ..1-2-5

Operation—Operating The Machine

Inspect Machine Daily Before Starting ..2-2-1

Check Instruments Before Starting

(Earlier Machines) ..2-2-2

Check Instruments Before Starting

(Later Machines) ..2-2-3

Starting the Engine (Earlier Machines)..2-2-4

Starting the Engine (Later Machines) ..2-2-6

Starting Fluid (Cold Weather Start

Aid)—If Equipped ..2-2-8

Using Coolant Heater—If Equipped ..2-2-9

Operating Fuel-Fired Coolant

Heater—If Equipped..2-2-10

Using Booster Batteries—12 Volt System ..2-2-17

Engine Warm-Up ..2-2-17

Cold Weather Warm-Up ..2-2-18

Driving the Machine with Standard

FNR Lever (Earlier Machines)..2-2-18

Transmission Speed Reverse Ratio

Knob—If Equipped ..2-2-19

FNR with Transmission Speed In

Grip—If Equipped..2-2-20

Driving the Machine using FNR with

Transmission Speed In Grip—If

Equipped (Earlier Machines)..2-2-21

Driving the Machine using FNR with

Transmission Speed In Grip—If

Equipped (Later Machines) ..2-2-22

Steering the Machine..2-2-23

Steering using FNR with Transmission

Speed In Grip Lever—If Equipped ..2-2-24

Using Engine Speed Control Lever ..2-2-25

Travel Speed Using FNR Transmission

Speed In the Grip—If Equipped ..2-2-25

Safety—Operating Precautions

Start Only From Operator's Seat ..1-3-1

Prevent Unintended Machine Movement ..1-3-1

Avoid Worksite Hazards ..1-3-1

Keep Riders Off Machine ..1-3-2

Avoid Backover Accidents ..1-3-2

Avoid Machine Tip Over ..1-3-3

Safety—Maintenance Precautions

Park And Prepare For Service Safely..1-4-1

Service Cooling System Safely ..1-4-1

Remove Paint Before Welding or Heating..1-4-2

Make Welding Repairs Safely ..1-4-2

Drive Metal Pins Safely ..1-4-2

Safety—Safety Signs

Safety Signs ..1-5-1

Operation—Operator's Station

Instrument Panel with Gauge

Package—If Equipped (Earlier Machines) ..2-1-1

Instrument Panel Functions (Earlier

Machines)..2-1-2

Instrument Panel (Later Machines) ..2-1-3

Instrument Panel Functions (Later Machines)..2-1-4

Transmission Controller Display Window ..2-1-5

Continued on next page

Foot Pedals ..2-2-26

Using Park Lock Lever ..2-2-26

Stopping the Machine..2-2-26

Parking the Machine..2-2-27

Blade Pitch Operation..2-2-28

Operating Blade..2-2-29

Tilting Blade..2-2-29

Angling Blade ..2-2-30

Operating Winch—If Equipped ..2-2-31

Fasten Cable to Winch Drum—4000S Series ..2-2-32

Winch Free Spool Drag Adjustment ..2-2-35

Avoid Track Damage ..2-2-35

Loading Machine on a Trailer ..2-2-36

Releasing the Park Brake to Tow the

Machine..2-2-37 Clean Dust Unloader Valve ..3-4-4

Lubricate Dozer Linkage and Blade Socket ..3-4-4

Check Winch Oil—If Equipped ..3-4-5

Maintenance—After 100 Hours

Change Engine Break-In Oil and Filter..3-5-1

Maintenance—Every 250 Hours

Drain Final Fuel Filter Sediment ..3-6-1

Check Final Drives Oil Level ..3-6-1

Change Engine Oil and Filter (450H,

550H Earlier Machines and All 650H

Machines)..3-6-1

Maintenance—Every 500 Hours

Change Engine Oil and Filter (450H,

550H Later Machines)..3-7-1

Check Air Intake Hose..3-7-1

Replace Final Fuel Filter..3-7-2

Replace Primary Fuel Filter ..3-7-3

Check Coolant Conditioner in Radiator ..3-7-4

Check Battery Electrolyte Level and Terminals ..3-7-5

Replace Winch Oil Filter—If Equipped ..3-7-7

Maintenance—Machine

Diesel Fuel..3-1-1

Low Sulfur Diesel Fuel Conditioner ..3-1-1

Testing Diesel Fuel ..3-1-1

Handling and Storing Diesel Fuel ..3-1-2

Alternative and Synthetic Lubricants ..3-1-2

Diesel Engine Break-In Oil ..3-1-3

Diesel Engine Oil ..3-1-4

Track Rollers, Front Idler and Carrier

Roller Oil ..3-1-4

Transmission and Hydraulic Oil..3-1-5

Final Drive Oil ..3-1-6

Winch Oil ..3-1-7

Grease..3-1-7

Heavy Duty Diesel Engine Coolant ..3-1-8

Maintenance—Every 1000 Hours

Clean Engine Crankcase Ventilation Tube ..3-8-1

Change Final Drives Oil..3-8-1

Replace Air Cleaner Elements ..3-8-2

Replace Dust Unloader Valve..3-8-3

Drain and Refill Winch Oil and Replace

Filter—If Equipped ..3-8-4

Clean or Replace Winch Hydraulic

Breather Filter—If Equipped..3-8-5

Maintenance—Periodic Maintenance

Service Your Machine at Specified Intervals ..3-2-1

Check the Hour Meter Regularly ..3-2-1

Prepare Machine for Maintenance ..3-2-1

Fuel Tank ..3-2-2

Maintenance and Repair Record

Keeping System ..3-2-2

Oilscan Plus ®, Coolscan Plus ®,

Dieselscan and 3-Way Coolant Test Kit ..3-2-3

Service Intervals ..3-2-4

Maintenance—Every 2000 Hours

Adjust Engine Valve Lash (Clearance) ..3-9-1

Change Hydraulic Oil and Filter..3-9-1

Change Transmission Oil and Filter ..3-9-2

Miscellaneous—Machine

Drain the Cooling System..4-1-1

Fill the Cooling System..4-1-2

Clean the Engine Air Precleaner Screen..4-1-2

Replace Engine Vibration Damper ..4-1-2

Do Not Service or Adjust Injection

Nozzles or Injection Pump ..4-1-3

C-Frame Ball / Blade Socket Joint Adjustment ..4-1-3

Cleaning Dusty Primary Element..4-1-4

Precautions for Alternator and Regulator ..4-1-4

Handling, Checking and Servicing

Batteries Carefully..4-1-5

Replacing Batteries ..4-1-6

Removing Batteries ..4-1-7

Fuse Specifications for ROPS Units

(Earlier Machines) ..4-1-8

Maintenance—As Required

Inspect Serpentine Belt ..3-3-1

Check Track Sag ..3-3-2

Adjust Track Sag ..3-3-3

Operating in Mud or Snow..3-3-5

Check Blade Ball and Socket Joint..3-3-5

Maintenance—Every 10 Hours or Daily

Check Coolant Level ..3-4-1

Check Engine Oil Level ..3-4-2

Drain Water Separator Sediment ..3-4-2

Check Hydraulic Oil Level ..3-4-3

Check Transmission Oil Level ..3-4-3

Continued on next page

Fuse Specifications for ROPS Units

(Later Machines) ..4-1-10

Fuse Specifications for Cab Units—If

Equipped (Earlier Machines)..4-1-12

Fuse Specifications for Cab Units—If

Equipped (Later Machines) ..4-1-14

Drain Fuel Tank Sump ..4-1-15

Cleaning Fresh Cab Air Filter—If Equipped ..4-1-16

Cleaning Cab Air Recirculation

Filter—If Equipped ..4-1-16

Check Air Conditioner Refrigerant

Level—If Equipped..4-1-17

Track Sag General Information ..4-1-18

Adding Oil to the Roller..4-1-19

Do Not Service Control Valves and Cylinders ..4-1-19

Adjusting Engine Speed Control Lever

Tension (Earlier Machines)..4-1-19

Checking Neutral Start System ..4-1-20

Keep ROPS Installed Properly ..4-1-20

Checking Track Shoe Cap Screw Torque..4-1-21

Hardware Torque Specifications..4-1-21

Unified Inch Bolt and Screw Torque Values..4-1-22

Metric Bolt and Screw Torque Values..4-1-23 550H Crawler Dozer Dimensions ..4-6-10

550H Crawler Dozer Specifications..4-6-11

550H Crawler Dozer Weights ..4-6-12

550H-LGP Crawler Dozer Dimensions..4-6-13

550H-LGP Crawler Dozer Specifications ..4-6-14

550H-LGP Crawler Dozer Weights..4-6-15

550H and 550H-LGP Crawler Dozer

Drain and Refill Capacities..4-6-15

650H Crawler Dozer Dimensions ..4-6-16

650H Crawler Dozer Specifications..4-6-17

650H Crawler Dozer Weights ..4-6-18

650H-LGP Crawler Dozer Dimensions..4-6-19

650H-LGP Crawler Dozer Specifications ..4-6-20

650H-LGP Crawler Dozer Weights..4-6-21

650H-XLT Crawler Dozer Dimensions..4-6-22

650H-XLT Crawler Dozer Specifications ..4-6-23

650H-XLT Crawler Dozer Weights ..4-6-24

650H, 650H-LGP and 650H-XLT

Crawler Dozer Drain and Refill Capacities ..4-6-24

4000S Winch ..4-6-24

Miscellaneous—Operational Checkout

Operational Checkout..4-2-1

Miscellaneous—Troubleshooting

Troubleshooting Procedure ..4-3-1

Engine ..4-3-2

Electrical System ..4-3-5

Hydraulic System..4-3-7

Hydrostatic Transmission ..4-3-8

Gauges and Indicators ..4-3-9

Transmission Controller Service Codes ..4-3-10

Miscellaneous—Storage

Prepare Machine for Storage ..4-4-1

Avoid Track Damage ..4-4-1

Miscellaneous—Machine Numbers

General..4-5-1

Record Engine Serial Number..4-5-1

Keep Machines Secure ..4-5-2

Keep Proof of Ownership ..4-5-2

Miscellaneous—Specifications

450H Crawler Dozer Dimensions ..4-6-1

450H Crawler Dozer Specifications..4-6-2

450H Crawler Dozer Weights ..4-6-3

450H-LT Crawler Dozer Dimensions ..4-6-4

450H-LT Crawler Dozer Specifications..4-6-5

450H-LT Crawler Dozer Weights..4-6-6

450H-LGP Crawler Dozer Dimensions..4-6-7

450H-LGP Crawler Dozer Specifications ..4-6-8

450H-LGP Crawler Dozer Weights..4-6-9

450H, 450H-LT and 450H-LGP Crawler

Dozer Drain and Refill Capacities ..4-6-9

John Deere Crawler Dozers 450H, 550H, 650H Operator's Manual (OMT182515)