John Deere 624L 4WD Loader Operator's Manual OMT406389X19 PDF Download - MJODOMT406389X19.zip
The full Operator's Manual covering the John Deere 624L 4WD Loader, packed with every technical detail needed to run and service the machine.
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PRODUCT DETAILS:
Total Pages: 672 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English / French / Spanish
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...46
Safety and Operator Convenience Features...47
Section 1-2: Safety—General Precautions...49
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...50
Recognize Safety Information...54
Follow Safety Instructions...55
Operate Only If Qualified...56
Wear Protective Equipment...57
Protect Against Noise...58
Avoid Unauthorized Machine Modifications...59
Inspect Machine...60
Stay Clear of Moving Parts...61
Avoid High-Pressure Fluids...62
Avoid High-Pressure Oils...63
Work In Ventilated Area...64
Avoid Static Electricity Risk When Refueling...65
Prevent Fires...67
In Case of Machine Fire...68
Prevent Battery Explosions...69
High Debris Applications...70
Clean Debris from Machine...71
Handle Chemical Products Safely...72
Handle Starting Fluid Safely...73
Decommissioning — Proper Recycling and Disposal of Fluids and Components...74
Prepare for Emergencies...75
Exhaust Filter Ash Handling and Disposal...76
Add Cab Guarding for Special Uses...77
Section 1-3: Safety—Operating Precautions...78
Use Steps and Handholds Correctly...79
Start Only From Operator's Seat...80
Use and Maintain Seat Belt...81
Prevent Unintended Machine Movement...82
Avoid Work Site Hazards...84
Keep Riders Off Machine...86
Avoid Backover Accidents...87
Avoid Machine Tip Over...88
Avoid Power Lines...90
Use Special Care When Operating Loader...91
Operating on Slopes...92
Operating or Traveling On Public Roads...93
Inspect and Maintain ROPS...94
Travel Safely...95
Prevent Acid Burns...96
Add and Operate Attachments Safely...98
Section 1-4: Safety—Maintenance Precautions...99
Park and Prepare for Service Safely...100
Service Machines Safely...101
Avoid Pressure Washing Electric Drive Components...102
Service Cooling System Safely...104
Service Accumulator Systems Safely...105
Remove Paint Before Welding or Heating...106
Make Welding Repairs Safely...107
Drive Metal Pins Safely...108
Service Tires Safely...109
Use Proper Lifting Equipment...110
Clean Exhaust Filter Safely...111
Section 1-5: Safety—Safety Signs and Other Instructions...115
Safety Signs and Other Instructions...115
Section 2-1: Operation—Operator’s Station...129
Levers—Two Function Hydraulic Control...130
Levers—Three Function Hydraulic Control...132
Levers—Four Function Hydraulic Control...134
Levers—Five or Six Function Hydraulic Control...135
Pedals...136
Sealed Switch Module (SSM) Functions...137
Primary Display Unit (PDU) Functions...144
Horn Button...160
Turn Signals...162
Power Adjustable Mirrors—If Equipped...163
Dome Light...164
Air Conditioner and Heater Operation...165
Counter Switch—If Equipped...167
Radio—If Equipped...169
Auxiliary Power Supply...174
Opening and Securing Side Door...176
Opening Side Window (Alternative Exit)...178
Seat Adjustment...180
Fire Extinguisher Mounting Location...184
Section 2-2: Operation—Operating the Machine...185
Before Starting Work...187
Inspect Machine Daily Before Starting...188
Check Instruments Before Starting...190
Security System...193
Battery Disconnect Switch...194
Engine Break-In Period...195
Starting the Engine...607
Cold Start Aid—Block Heater—If Equipped...200
Cold Start Aid—Glow Plug...201
Cold Weather Warm-Up...203
Required Machine Stop Warning...204
Park Brake Switch...207
Shifting the Transmission...612
Operating in Water and Mud...214
Driving Up a Steep or Slippery Slope...215
Automatic Idle and Automatic Shutdown...216
Turbocharger Cool Down...218
Stopping the Engine...607
Joystick Bucket and Boom Control...221
Two Lever Bucket and Boom Control...224
Auxiliary Control...227
Ride Control—If Equipped...228
Secondary Steering—If Equipped...233
Differential Lock Operation...235
Throttle Lock—If Equipped...239
Service ADVISOR™ Remote (SAR) Software Delivery Process...242
Exhaust Filter...243
Selective Catalytic Reduction (SCR) System Overview...246
US EPA Qualified Emergency Use — SCR Derate Override Option...248
EU Qualified Emergency Use — SCR Derate Override Option...250
Rear Camera and Radar Object Detection (ROD) System—If Equipped...252
Counter Switch Operation—If Equipped...256
Embedded Payload Scale—If Equipped...258
Boom Height Kickout Adjustment...265
Return-to-Carry Adjustment...266
Return-to-Dig Adjustment...267
Operating Loader Coupler—If Equipped...269
Using the Loader Bucket...271
Backdragging...274
Fork Attachment...275
Parking the Machine...279
Loading Machine on a Trailer...282
Towing Procedure...286
Drive Through Mode Operation...289
Lifting the Machine...290
Section 2-3: Operation—Monitor Operation...292
Aftertreatment Indicators Overview...293
Primary Display Unit (PDU)...296
Main Menu...297
Main Menu—Display Settings...299
Main Menu—Diagnostics...300
Main Menu—Exhaust Filter...305
Main Menu—Exhaust Filter Auto Cleaning...306
Main Menu—Exhaust Filter Parked Cleaning...307
Main Menu—Exhaust Filter Emergency Override...309
Main Menu—Software Update...626
Main Menu—Calibrations—Electro-Hydraulic Valves...311
Main Menu—Calibrations—Implement Control Levers...313
Main Menu—Calibrations—Loader Position Sensors...315
Main Menu—Calibrations—Loader Linkage...316
Main Menu—Calibrations—Transmission Clutches...317
Main Menu—Calibrations—Brake Pedal...318
Main Menu—Machine Setup...319
Main Menu—Security...325
Main Menu—Machine Fan...328
Main Menu—Fuel Consumption...330
Main Menu—About...331
Main Menu—Job Timer...333
Main Menu—Camera—If Equipped...334
Main Menu—Payload Weighing—If Equipped...336
Section 3-1: Maintenance—Machine...338
Required Emission-Related Information...339
Alternative and Synthetic Lubricants...340
Lubricant Storage...341
Mixing of Lubricants...342
Hydraulic Oil...343
Multipurpose Extreme Pressure (EP) Grease...345
Diesel Fuel...346
Diesel Fuel Specifications...348
Lubricity of Diesel Fuel...349
Handling and Storing Diesel Fuel...350
Biodiesel Fuel...351
Testing Diesel Fuel...353
Supplemental Diesel Fuel Additives...354
Fuel Filters...355
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...356
Refilling Diesel Exhaust Fluid (DEF) Tank...357
Testing Diesel Exhaust Fluid (DEF)...359
Storing Diesel Exhaust Fluid (DEF)...360
Disposal of Diesel Exhaust Fluid (DEF)...361
Minimizing the Effect of Cold Weather on Diesel Engines...362
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...364
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...365
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...367
Diesel Engine Oil Service Interval for Operation at High Altitude...369
Oil Filters...370
Transmission, Park Brake, and Axle Oil...371
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...372
Water Quality for Mixing with Coolant Concentrate...374
Operating in Warm Temperature Climates...375
Testing Coolant Freeze Point...376
Disposing of Coolant...378
Section 3-2: Maintenance—Periodic Maintenance...379
Service Machine at Specified Intervals...380
Check the Hour Meter Regularly...381
Prepare Machine for Maintenance...382
Frame Locking Bar...386
Locking Loader Boom...387
Engine Service Doors and Side Shields...388
Cooling System Doors...389
Fuel Tank...391
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...392
Service Intervals...393
Required Parts...395
Section 3-3: Maintenance—As Required...397
Check Windshield Washer Fluid Level...398
Inspect Tires and Check Pressure...399
Tire Pressures...401
Check Wheel Bolt Torque...406
Inspect Engine Air Cleaner Elements...407
Inspect Serpentine Belt...409
Clean Cooler Cores...411
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped...414
Drain Water From Primary Fuel Filter With Water Separator...416
Service Exhaust Filter...417
Drain, Flush, and Refill Fuel Tank...418
Check Cab Recirculation Air Filter...420
Check Cab Fresh Air Filter...421
Check and Clean Cab Air Filter Precleaner—If Equipped...423
Clean Hydraulic Pump Case Drain In-Line Screen...425
Clean Debris From Coupler Lock Cylinder—If Equipped...429
Lubricate Cab Door Hinges...432
Section 3-4: Maintenance—Every 10 Hours or Daily...433
Clean Air Cleaner Dust Unloader Valve...434
Check Coolant Level at Surge Tank...435
Check Engine Oil Level...437
Check Hydraulic System Oil Level...438
Check Transmission Oil Level...439
Section 3-5: Maintenance—Initial Service—100 Hours...441
Replace Axle Oil Filters...485
Section 3-6: Maintenance—Every 100 Hours...443
Lubricate Loader Linkage and Cylinder Pivots...444
Lubricate Coupler Lock Pins—If Equipped...452
Section 3-7: Maintenance—Every 250 Hours...454
Take Engine Oil Sample...455
Section 3-8: Maintenance—Every 500 Hours...456
Lubricate Driveline Upper and Lower Sliding Joints...457
Lubricate Front and Rear Axle Shaft Seals...459
Check Battery Electrolyte Level and Terminals...460
Replace Hydraulic Reservoir Breather Filter...463
Check Front and Rear Axle Oil Level...464
Check Air Intake Hoses and Charge Air Cooler Tube Couplings...466
Take Fluid Samples...467
Drain and Refill Engine Oil and Replace Filter...468
Replace Primary Fuel Filter...470
Replace In-Line Fuel Filter...472
Replace Final Fuel Filter...473
Check Park Brake Oil Level...474
Lubricate Front and Rear Shaft Seals on Park Brake...618
Check Ride Control Accumulator—If Equipped...476
Section 3-9: Maintenance—Every 1000 Hours...479
Replace Air Cleaner Dust Unloader Valve...480
Replace Engine Air Cleaner Elements...481
Replace Fuel Tank Breather Filter...483
Check Coolant Condition...484
Replace Axle Oil Filters...485
Lubricate Frame Hinge Pivots...486
Drain and Refill Park Brake Oil...487
Section 3-10: Maintenance—Every 2000 Hours...489
Drain and Refill Front and Rear Axle Oil...490
Replace Open Crankcase Ventilation (OCV) Filter...492
Check and Adjust Engine Valve Lash...493
Drain and Refill Transmission Oil and Replace Filter...494
Rerun Transmission Clutch Calibration...496
Section 3-11: Maintenance—Every 4000 Hours...497
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...498
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...499
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter...501
Replace Diesel Exhaust Fluid (DEF) Baffle...502
Clean Diesel Exhaust Fluid (DEF) Tank...503
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter...504
Replace Hydraulic System Return Filter...505
Drain, Flush, and Refill Hydraulic System Oil...507
Clean Hydraulic System Fill Strainer...510
Section 3-12: Maintenance—Every 5000 Hours...511
Check Driveline Damper for Cracks...512
Section 3-13: Maintenance—Every 6000 Hours...513
Drain Cooling System...514
Cooling System Fill and Deaeration Procedure...516
Section 4-1: Miscellaneous—Machine...518
Check Air Inlet Cover—If Equipped...519
Bleed Fuel System...520
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...521
Do Not Service Control Valves, Cylinders, Pumps, or Motors...522
Precautions for Alternator and Regulator...523
Clean Machine Regularly...524
Handling, Checking, and Servicing Batteries Carefully...525
Using Battery Charger...528
Using Booster Batteries—24-Volt System...530
Remove and Install Batteries...532
Welding on Machine...534
Keep Electronic Control Unit Connectors Clean...535
JDLink™ Machine Monitoring System (MMS)—If Equipped...536
Replacing Fuses...537
Remove and Install Halogen Bulbs...542
Remove and Install Light-Emitting Diode (LED) Lights...544
Fluid Sampling Test Ports—If Equipped...546
Service Recommendations for Snap-To-Connect® (STC) Fittings...548
Keep ROPS Installed Properly...550