John Deere 5055E 5065E 5075E 5078E 5085E 5090E Tractor Workshop Repair Service Manual TM801719 PDF - MJODTM801719.zip
The Complete Repair Service Technical Manual covering John Deere Tractors 5055E, 5065E, 5075E, 5078E, 5085E, and 5090E (South America, Africa) delivers every piece of shop-level data you need to maintain, fix, and overhaul these machines just like expert technicians would.
This John Deere Tractors workshop technical manual (repair) for Models 5055E, 5065E, 5075E, 5078E, 5085E & 5090E contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
John Deere Tractors 5090E, 5085E, 5078E, 5075E, 5065E, 5055E Repair Service Manual (TM801719)
tm801719 - 5055E, 5065E, 5075E, 5078E, 5085E, and 5090E Tractors Repair Technical Manual - (South American Edition) Technical Manual.pdf
NOTE: TM801719 is Repair Technical Manual only.
For Electrical Wiring Diagrams, please use TM801619 Diagnosis and Test Technical Manual.
Total Pages: 1,064 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
safety
Service Recommendations
General Specifications
Serial Number Locations
Engine Repair
Engine
Cooling System
Fuel and Air Intake System
Fuel System
Air Intake System
Speed Control Linkage
Repairing the Electrical System
Battery, Starter Motor and Alternator
Electrical System Components
Wiring Harness
Repairing the Drive Train
Clutch Housing - TSS Transmission
LUK Clutch Assembly
Transmission
PTO Drive Shaft
Differential
Final Drives
Front-Wheel Drive Actuation
Creeper Transmission
Repairing Steering and Brakes
Repairing the Steering
Repairing the Brakes
Hydraulic Repair
Hydraulic Pump and Filter
Hydraulic Supply/Return Lines
Hydraulic Oil Cooler
Pick-Up Hitch
Pick-Up Hitch - A-Type
Pick-Up Hitch - B-Type
Pick-Up Hitch - C-Type
Pick-Up Hitch - D-Type
Selective Control Valve
Selective Control Valve - A-Type
Selective Control Valve - B-Type
Selective Control Valve - C-Type
Selective Control Valve - D-Type
Third Selective Control Valve - Open Operator's Station
Miscellaneous Repair
3-Point Hitch
Fenders
Hood
Operator's Station
Seat and Support
Control Console and Panel
Roll-Over Protective Structure - ROPS
Cab Components
Air Conditioning System
Heating System
Dealer-Fabricated Tools
Dealer-Fabricated Tools
tm801719 - 5055E, 5065E, 5075E, 5078E, 5085E, and 5090E Tractors — Repair Technical Manual -: (South American Edition)
Table of Contents
Foreword
Section 10: General Information
Group 05: safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Avoid Static Electricity Risk When Refueling
Prepare for Emergencies
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Adequately
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 10: Service Recommendations
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Flat Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
External Hex Plug Torque Chart
Prevent Hydraulic System Contamination
Group 15: General Specifications
Machine Specifications—5055E and 5065E Tractors
Machine Specifications—5075E, 5078E, 5085E and 5090E Tractors
Group 20: Serial Number Locations
Serial Numbers
Product Identification Number Location
Engine Serial Number Location
Fuel Injection Pump Serial Number Location
Alternator Identification Number Location
Power Steering Valve Serial Number Location
Transmission Serial Number Location
4x2 Front Axle Serial Number—CARRARO
4x2 Front Axle Serial Number—DANA
4x4 Front Axle Serial Number—DANA
4x4 Front Axle Serial Number—ZF
Operator's Cab Serial Number
Section 20: Engine Repair
Group 05: Engine
Essential or Recommended Tools
Specifications
John Deere Engine Repair – Use Component Technical Manual
Removing Engine
Installing Engine
Group 10: Cooling Package
Repairing Engine Coolant Pump – Use Component Technical Manual
Removing Fan Guards
Removing and Installing Coolant Recovery Tank
Removing and Inspecting Radiator - 5055E, 5065E and 5075E Tractors
Removing and Inspecting Radiator - 5078E, 5085E and 5090E Tractors
Remove and Install Thermostat
Replacing Engine Fan Belt - 5055E, 5065E and 5075E Tractors
Replacing Engine Fan Belt - 5078E, 5085E and 5090E Tractors
Replacing Automatic Engine Fan Belt Tensioner — 5078E, 5085E, and 5090E Tractors
Section 30: Fuel and Air Intake System
Group 05: Fuel System
Repairing Injection Pump, Nozzle and Control – Use CTM
Removing, Inspecting and Installing Fuel Tank - Open Operator's Station
Removing, Inspecting and Installing Fuel Tank - Cab Tractor
Replacing Fuel Filter
Bleeding Fuel System
Removing and Installing Fuel Filter/Primer Pump Assembly
Replacing Fuel Line Filter
Replacing Fuel Shut-Off Knob
Group 10: Air Intake System
Repairing Turbocharger – Use Component Technical Manual
Specifications
Other Material
Removing, Inspecting and Installing Air Filter Elements
Removing Turbocharger
Installing Turbocharger
Group 15: Speed Control Linkage
Inspecting and Repairing Engine Speed Control Linkage - Open Operator Station
Inspecting and Repairing Engine Speed Control Linkage - Cab Tractors
Section 40: Repairing the Electrical System
Group 05: Battery, Starting Motor and Alternator
Starter Repair—Use CTM77
Prevent Battery Explosions
Removing and Installing the Battery
Removing and Installing the Starter Motor
Replacing Alternator without Automatic Tightener
Replacing Alternator with Automatic Tensioner
Group 10: Electrical System Components
Essential or Recommended Tools
Other Material
Specifications
Replacing Air Filter Restriction Sensor
Replacing Coolant Temperature Sensor
Replacing the Engine Speed Sensor
Replacing Fuel Shut-Off Solenoid - 4-Cylinder Engines
Replacing Engine Oil Pressure Sensor
Replacing Ignition Key - 5055E, 5065E and 5075E Tractors
Replacing Ignition Key - 5078E, 5085E and 5090E Tractors
Replacing Light Switch
Replacing Turn Signal Switch
Replacing Instrument Panel - 5055E, 5065E and 5075E Tractors
Replacing Instrument Panel - 50578E, 5085E and 5090E Tractors - Open Operator's Station
Replacing Instrument Panel - 50578E, 5085E and 5090E Tractors - Cab Tractors
Replacing Rear PTO Switch
Replacing Neutral Start Switch
Replacing Fuel Level Sensor - Open Operator's Station
Replacing Fuel Level Sensor - Cab Tractors
Replacing Windshield Wiper and Washer Switch
Replace Fan Control Switch
Replacing A/C On/Off Switch
Replacing A/C Temperature Control Switch
Replacing Fan Motor Resistor
Replacing Air Conditioning High/Low Pressure Switch
Replacing the Dome Light
Replacing Starter Relay
Replacing Door Switch
Replacing Front Light Bulbs
Replacing Front and Rear Work Light Bulbs
Replacing Bulbs of Front Turn Signal and Hazard Warning Lights
Replacing Bulbs of Rear Turn Signal and Hazard Warning Lights, Taillights, and Brake Lights
Replacing Accessory Socket
Replacing Power Supply Socket
Group 15: Wiring Harness
Essential or Recommended Tools
Replacing Connector Body—Blade Terminal
Replacing the WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Connector
Installing WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Contact
Wiring Harnesses - 5055E and 5065E Tractors
Wiring Harnesses - 5075E Tractor
Wiring Harnesses - 5078E, 5085E and 5090E Tractors with Open Operator's Station
Wiring Harnesses - 5078E, 5085E and 5090E Cab Tractors
Replacing Battery Harness
Section 50: Repairing the Drive Train
Group 05: Clutch Housing — TSS Transmission
Practice Safe Maintenance
Use Proper Tools
Essential or Recommended Tools
Other Material
Specifications
Separating Engine from Clutch Housing - Open Operator's Station
Separating Engine from Clutch Housing - Cab Tractors
Installing Engine to Clutch Housing - Open Operator's Station
Installing Engine to Clutch Housing - Cab Tractor
Replacing Clutch Housing Retainer
Inspecting and Repairing Clutch Pedal - Open Operator's Station
Inspecting and Repairing Clutch Pedal - Cab Tractors
Adjusting Clutch Pedal Play
Group 10: LUK Clutch Assembly
Essential or Recommended Tools
Other Material
Specifications
Clutch Housing Seals
Removing and Installing Clutch Assembly
Disassembling and Inspecting Clutch Assembly
Assembling Clutch
Adjusting Drive Clutch Fingers
Adjusting PTO Clutch Fingers
Group 15: Transmission
Other Material
Specifications
Separating Clutch Housing from Transmission - Open Operator's Station
Separating Clutch Housing from Transmission - Cab Tractors
Installing Clutch Housing to Transmission - Open Operator's Station
Installing Clutch Housing to Transmission - Cab Tractors
Inspecting and Repairing Gear Shift Lever - Open Operator's Station
Inspecting and Repairing Gear Shift Lever - Open Operator's Station
Inspecting and Repairing Range Shift Levers and Gear Shift Levers - Cab Tractors
Removing Transmission
Disassembling and Inspecting Transmission
Assembling the Transmission
Installing the Transmission
Parking Brake Components
Installing Parking Brake Components
Removing, Inspecting and Installing Shifter Shaft Assemblies
Removing, Inspecting and Installing Upper Transmission Shaft — Transmission with Upper Shaft Synchronization (TSS)
Disassemble, Inspect, and Assemble CollarShift Transmission Top Shaft
Mounted Upper Shaft
Installing Upper Shaft
Exploded View of Upper Shaft Collar Shift
Disassemble and Inspect Transmission— Collarshift
Assemble Transmission — Collarshift
Removing, Inspecting and Installing Range Reduction Shaft
Removing, Inspecting and Installing Driven Shaft
Removing, Inspecting and Installing MFWD and Range Gears
Assembling Range Box and MFWD Gears
Removing, Inspecting and Installing of Reverse Shaft
Group 20: PTO Drive Shaft
Essential or Recommended Tools
Specifications
Inspecting and Repairing PTO Lever and Linkage - Open Operator's Station
Inspecting and Repairing PTO Lever and Linkage - Cab Tractors
Removing and Installing Standard Rear PTO Drive Shaft Assembly (Standard and 540/540E)
Removing, Inspecting and Installing PTO Drive Shaft Assembly
Removing, Inspecting and Repairing PTO (540/540E) Lever and Linkage - Open Operator's Station
Removing, Inspecting and Installing PTO (540/540E) Lever and Linkage - Cab Tractors
Removing, Inspecting and Installing PTO Drive Shaft Assembly (540/540E)
Group 25: Differential
Essential or Recommended Tools
Specifications
Service Parts Kits
Removing and Installing Differential Assembly
Disassembly, Inspection and Assembling of Differential Assembly
Removing and Inspecting Differential Drive Shaft
Installing Differential Drive Shaft
Removing, Inspecting and Installing Differential Lock Assembly - Open Operator's Station
Removing, Inspecting and Installing Differential Lock Assembly - Cab Tractors
Adjusting Differential Cone End
Adjusting Differential Play
Group 30: Final Drives