John Deere 6100D 6110D 6115D 6125D 6130D 6140D Tractors 2WD MFWD Diagnostic Repair Manual PDF (TM605119) - MJODTM605119.zip
This Complete Diagnosis & Tests Technical Manual, complete with electrical wiring schematics, covers the John Deere 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D tractors in both 2WD and MFWD configurations (November 2011 edition). Inside, you'll find everything a professional technician needs to service, troubleshoot, and overhaul these machines.
The workshop Diagnosis & Tests technical manual for John Deere 2WD or MFWD tractors 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm605119 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Diagnostic Technical Manual (November 2011).pdf
tm605119 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Diagnostic Technical Manual (November 2011).epub
Total Pages: 1,896 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Tractor Specifications and Component Identification
Serial Number Locations
Diagnostic and Testing Procedures
Electrical System Operational Checkout
Power Train System Operational Checkout
Mechanical Front Wheel Drive System Operational Checkout
Brake System Operational Checkout
Selective Control Valve System Operational Checkout
Rockshaft System Operational Checkout
Steering Operational Checkout
Diagnostic Trouble Codes
Engine Control Unit Diagnostic Trouble Codes
Chassis Control Unit Diagnostic Trouble Codes
Power Reverser Transmission Diagnostic Trouble Codes
Instrument Cluster Controller Diagnostic Trouble Codes
Observable Symptoms
Engine Operation and Tests
Fuel and Air Operation and Tests
Electrical System Diagnosis and Tests
Power Train Operation and Tests
Mechanical Front Wheel Drive System Diagnosis and Tests
Brake System Diagnosis and Tests
Hydraulic System Diagnosis and Test
Steering System Diagnosis and Tests
Operator Station Diagnosis and Tests
Engine System Diagnosis and Tests
Engine Diagnostics General Information
Test Procedures and Adjustments
Cooling System
Component Information
Fuel/Air Operation and Tests
General Information
Test Procedures and Adjustments
Air Intake System Diagnostics
Fuel System Diagnosis 4045
Component Information
Electrical System Diagnostics and Tests
General Information
Component Identification
Accessing Diagnostic Codes and Addresses
Calibration Procedures
Diagnostic Trouble Codes
Diagnostic Addresses
PTR Component Tests
Air Conditioning and Heater Diagnostics
Air Filter Restriction Indicator Diagnostics
Air Intake Heater Diagnostics
Auxiliary Power Diagnostics
Back-Up Alarm Diagnostics
CAN Bus Diagnostics
Charging System Diagnostics
Control Unit Power Diagnostics - ECU
Control Unit Power Diagnostics - EHC
Dome Light Diagnostics
Engine Coolant Temperature Diagnostics
Engine Fuel Control Electrical Diagnostics
Engine Oil Pressure Diagnostics
Fuel Level Diagnostics
Fuel Shut-Off Diagnostics (Rotary Injection Pump)
Horn Diagnostics
Instrument Panel Diagnostics (Deluxe)
Instrument Panel Diagnostics (Standard)
Brake Light Diagnostics
Road Lights Diagnostics
Turn Signal Diagnostics
Warning Lights Diagnostics
Work Lights Diagnostics
Power Distribution Diagnostics
Power Train - Reverser Electrical Diagnostics
Power Train - Wet Clutch Electrical Diagnostics
PTO Indicator Diagnostics
Radio Diagnostics
Starting System - Injection Pump Advance Timing Diagnostics
Starting System Diagnostics
Trailer Outlet (7-Pin) Diagnostics
Wiper Diagnostics
Secondary Brake Switch Diagnostics
Circuit Code Listing
Connector Information
Power Train Diagnosis and Tests
General Information
Test Procedures and Adjustments
Dry Traction Clutch Diagnostics
Wet Traction Clutch Diagnostics
Power Reverser Diagnostics
Power Reverser transmission Gearbox Diagnostics
Collar Shift Transmission Diagnostics
Top Shaft Synchronized (TSS) Transmission Diagnostics
Component Information
Drive Systems Diagnosis and Tests
General Information
MFWD Diagnostics
Power Take Off (PTO) Diagnostics
Differential and Final Drive Diagnostics
Component Information
Brake System Diagnosis and Test
General Information
Test Procedures and Adjustments
Brake System Diagnostics
Component Identification
Hydraulic System Diagnosis and Tests
General Information
Test Procedures and Adjustments
Basic Hydraulic System Overall Diagnostics
Rockshaft System Diagnostics
Rear Mount Selective Control Valve System Diagnostics
Mid Mount Selective Control Valve System Diagnostics
Hydraulic Trailer Brake Valve System Diagnostics
Component Information
Steering System Diagnosis and Tests
General Information
Test Procedures and Adjustments
Steering System Diagnostics
Component Information
Operator Station Diagnosis and Tests
General Information
Test and Adjustment Procedures
Air Conditioning and Heating Diagnostics
Seat Diagnostics
Component Location
Service Tools
Dealer Fabricated Tools
Service Tools and Kits
tm605119 - 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D Tractors, Diagnostic Technical Manual (November 2011)
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Keep ROPS Installed Properly
Work In Ventilated Area
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Wear Protective Clothing
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Practice Safe Maintenance
Park Machine Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Cooling System Safely
Prevent Acid Burns
Prevent Battery Explosions
Service Tires Safely
Dispose of Waste Properly
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Wait Before Opening High-Pressure Fuel System
Handle Starting Fluid Safely
Protect Against High Pressure Spray
Clean Vehicle of Hazardous Pesticides
Live With Safety
Group 10: Tractor Specifications and Component Identification
General Specifications
Overall Dimensions and Weights
Turning Radius—2WD Axle
Turning Radius—MFWD Axle
Ground Speeds—Collar Shift (CST) or Top Shaft Synchronized (TSS) Transmission
Ground Speeds—PowrReverser™ Transmission (PRT)
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
How To Dispense/Apply/Assemble Gasket Sealants
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
Group 15: Serial Number Locations
Serial Numbers
Product Identification Number
Engine Serial Number Location
Fuel Injection Pump Serial Number Location
Transaxle Serial Number Location
MFWD Serial Number Location (If Equipped)
Cab Serial Number Location
Group 20: Diagnostic and Testing Procedures
General Troubleshooting Information
Group 40: Electrical System Operational Checkout
Electrical System Operational Checkout
Group 50: Power Train System Operational Checkout
Power Train System Operational Checkout
Group 55: Mechanical Front Wheel Drive System Operational Checkout
Mechanical Front Wheel Drive System Operational Checkout
Group 60: Brake System Operational Checkout
Brake System Operational Checkout
Group 70: Selective Control Valve System Operational Checkout
Selective Control Valve System Operational Checkout
Group 75: Rockshaft System Operational Checkout
Rockshaft System Operational Checkout
Group 80: Steering Operational Checkout
Steering Operational Checkout
Section 211: Diagnostic Trouble Codes
Group ECU: Engine Control Unit Diagnostic Trouble Codes
ECU 000029.03 - Throttle Number 2 Signal Out of Range High
ECU 000029.04 - Throttle Number 2 Signal Out of Range Low
ECU 000091.03 - Throttle Number 1 Signal Out of Range High
ECU 000091.04 - Throttle Number 1 Signal Out of Range Low
ECU 000097.03 - Water-in-Fuel Signal Out of Range High
ECU 000097.04 - Water-in-Fuel Signal Out of Range Low
ECU 000097.16 - Water-in-Fuel Detected
ECU 000100.01 - Engine Oil Pressure Signal Extremely Low
ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low
ECU 000105.00 - Intake Manifold Air Temperature Signal Extremely High
ECU 000105.03 - Intake Manifold Air Temperature Signal Out of Range High
ECU 000105.04 - Intake Manifold Air Temperature Signal Out of Range Low
ECU 000105.15 - Intake Manifold Air Temperature Signal Slightly High
ECU 000105.16 - Intake Manifold Air Temperature Signal Moderately High
ECU 000108.02 - Barometric Pressure Signal Invalid
ECU 000110.00 - Engine Coolant Temperature Signal Extremely High
ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High
ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low
ECU 000110.15 - Engine Coolant Temperature Signal Slightly High
ECU 000110.16 - Engine Coolant Temperature Signal Moderately High
ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High
ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low
ECU 000157.10 - Fuel Rail Pressure Rate of Change Abnormal
ECU 000157.17 - Fuel Rail Pressure Not Developed
ECU 000158.17 - ECU Power Down Error
ECU 000174.00 - Fuel Temperature Signal Extremely High
ECU 000174.03 - Fuel Temperature Signal Out of Range High
ECU 000174.04 - Fuel Temperature Signal Out of Range Low
ECU 000174.16 - Fuel Temperature Signal Moderately High
ECU 000189.00 - Engine Speed Derate Condition Exists
ECU 000611.03 - Injector Shorted to Power
ECU 000611.04 - Injector Shorted to Ground
ECU 000627.01 - All Injector Circuits Have High Resistance
ECU 000629.12 - ECU EEPROM Error
ECU 000636.02 - Camshaft Sensor Signal Invalid
ECU 000636.05 - Camshaft Sensor Circuit Has High Resistance
ECU 000636.06 - Camshaft Sensor Circuit Has Low Resistance
ECU 000636.08 - Camshaft Sensor Signal Missing
ECU 000636.10 - Camshaft Signal Rate of Change Abnormal
ECU 000637.02 - Engine Timing Sensor Signal Invalid
ECU 000637.05 - Engine Position Sensor Circuit Has High Resistance
ECU 000637.06 - Engine Position Sensor Circuit Has Low Resistance
ECU 000637.07 - Engine Timing and Position Signals Out of Sync
ECU 000637.08 - Engine Timing Sensor Signal Missing
ECU 000637.10 - Crank Timing Signal Rate of Change Abnormal
ECU 000651.00 - Injector Number 1 Data Extremely High
ECU 000651.01 - Injector Number 1 Data Extremely Low
ECU 000651.02 - Injector Number 1 Part Number Data Invalid
ECU 000651.05 - Injector Number 1 Circuit Has High Resistance
ECU 000651.06 - Injector Number 1 Circuit Has Low Resistance
ECU 000651.07 - Injector Number 1 Not Responding
ECU 000651.13 - Injector Number 1 Calibration Fault
ECU 000652.00 - Injector Number 2 Data Extremely High
ECU 000652.01 - Injector Number 2 Data Extremely Low
ECU 000652.02 - Injector Number 2 Part Number Data Invalid
ECU 000652.05 - Injector Number 2 Circuit Has High Resistance
ECU 000652.06 - Injector Number 2 Circuit Has Low Resistance
ECU 000652.07 - Injector Number 2 Not Responding
ECU 000652.13 - Injector Number 2 Calibration Fault
ECU 000653.00 - Injector Number 3 Data Extremely High
ECU 000653.01 - Injector Number 3 Data Extremely Low
ECU 000653.02 - Injector Number 3 Part Number Data Invalid
ECU 000653.05 - Injector Number 3 Circuit Has High Resistance
ECU 000653.06 - Injector Number 3 Circuit Has Low Resistance
ECU 000653.07 - Injector Number 3 Not Responding
ECU 000653.13 - Injector Number 3 Calibration Fault
ECU 000654.00 - Injector Number 4 Data Extremely High
ECU 000654.01 - Injector Number 4 Data Extremely Low
ECU 000654.02 - Injector Number 4 Part Number Data Invalid
ECU 000654.05 - Injector Number 4 Circuit Has High Resistance
ECU 000654.06 - Injector Number 4 Circuit Has Low Resistance
ECU 000654.07 - Injector Number 4 Not Responding
ECU 000654.13 - Injector Number 4 Calibration Fault
ECU 001136.00 - ECU Temperature Signal Extremely High
ECU 001136.16 - ECU Temperature Signal Moderately High
ECU 001347.03 - High Pressure Fuel Pump Control Valve Signal Out of Range High
ECU 001347.05 - High Pressure Fuel Pump Solenoid Circuit Has High Resistance
ECU 001347.07 - High Pressure Fuel Pump Not Able to Meet Required Rail Pressure