John Deere iGrade Service Repair Manual TM133019 PDF Download - MJODTM133019.zip

In-depth Diagnosis & Tests service guide, complete with electrical wiring schematics for the John Deere iGrade system. It contains everything a workshop needs to service, troubleshoot, and fix the equipment just like trained technicians would.

tm133019 - John Deere iGrade Technical Manual.pdf

tm133019 - John Deere iGrade Technical Manual.epub

PRODUCT DETAILS:

Total Pages: 441 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

tm133019 - iGrade™ Technical Manual

Table of Contents

Foreword

Section 210: General Information

Group 05A: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Practice Safe Maintenance

Handle Electronic Components and Brackets Safely

Avoid High-Pressure Fluids

Use Steps and Handholds Correctly

Operate Implement Automation Systems Safely

Group 05B: General References

Information Available in Sections, Groups and Subgroups

Group 05C: References for Technical Information

System Requirements

Machine Compatibility

Replacing Eproms

StarFire™ GPS Receiver

GreenStar™ Display

Application Controller 1100

External Valve

Counterbalance Valve

StarFire™ Global Navigation Satellite System (GNSS) Antenna (Recommended)

Choke Ring Antenna (Optional)

Base Station

Group 20: Theory of Operation

Theory of Operation

Group 100A: Factory Support Information

Well Prepared DTAC Case

Section 212: Observable Symptom and System Diagnostics

Group 45: Electronic Control Units

Application Controller Not Showing up on Display

iGrade™ Not Working with Autoload™

Erratic Cylinder Movements During Use of iGrade™

Erratic iGrade™ System Performance

External Valve Not Functioning Properly

Inconsistent Grade Start or Trigger First Trip Pass to Pass While Using Grade Control or Distance Trip

iGrade™ System Engages but Does Not Hold Grade

iGrade™ System Does Not Hold Grade with StarFire™ GNSS Antenna Installed on Implement

Scraper Raises or Lowers from Grade with Respect to Direction Traveled when Utilizing 3rd Party Software/Program

SCV Diagnostic Trouble Code Active on Machine After Connecting Application Controller

SCV Will Not Go into Auto Control (AC) Mode

Engagement of System Raises to MAX

Implement Receiver Not Recognized or Application Controller and Receiver Do Not Populate on Display

Wash Boarding While Operating iGrade™

System Will NOT Engage

Lost Activation and High Hours on Controller

While Operating Grade Control, with Load Limiting Max Cut, Grade, and Distance Are Inconsistent

While Operating Grade Control AB Curve Grade Repeatability and Grade Quality Is Poor

Load Limiting Not Functioning

While Operating Grade Control Blade Does Not Always Come into Contact with Ground

Group 70: Hydraulic

Hydraulic Steering Not Responding or Responding Slowly

Hydraulics Overheating

Implement Is Slow to Respond in Both Directions

Implement Is Responding Fast in Both Directions

Implement Slow to Respond While Hydraulic Cylinder Retracts

Implement Responding Too Fast While Hydraulic Cylinder Retracts

Sluggish Performance of External Valve

Section 240: Electrical

Group 05: General Information

Electrical Designators

Visually Inspect Electrical System

Standard Electrical Symbols

Circuit Types

Diagnostic Test Box Overview

Intermittent Diagnostic Trouble Code (DTC) Diagnostics

Troubleshooting Unresolved Electrical/Electronic Problems

Electrical Tools - Summary of References

Group 10A: Operational and Preliminary Procedures

Diagnostic Test Box

Group 50: Diagnostic Tests and Adjustments

Distance Trip Low Side Driver

Connector Terminal Test

Two Wire Diagnostic Test Box Procedure

Three Wire Diagnostic Test Box Procedure

Section 245: Electronic Control Units

Group 05: General Information

USB Drive

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Access GreenStar™ 3 Diagnostic Addresses and Diagnostic Trouble Codes

Accessing Generation 4 Display Control Unit Addresses

Generation 4 Display View and Clear Codes

Control Unit Beep Mode Test

Collecting Error Logs and Debug Data

Data Points Used in Service ADVISOR™

Group 10A: Operational and Preliminary Checks

Service ADVISOR™ Overview

Service ADVISOR™ Connection Utilizing EDL

Service ADVISOR™ Starting a New Job

Service ADVISOR™ GVI Installation Procedure

Service ADVISOR™ GVI Run Procedure

Service ADVISOR™ Diagnostic Trouble Codes

Service ADVISOR™ Diagnostics Readings Tab

Service ADVISOR™ Diagnostics Observed Symptoms Tab

Service ADVISOR™ Diagnostics CAN Trace

Service ADVISOR™ Job Activity Filters

StarFire™ 3000 Receiver Height Optimization

StarFire™ 6000 Receiver Height Optimization

StarFire™ 3000 TCM Optimization on 2630 Display

StarFire™ 6000 TCM Optimization on 2630 Display

StarFire™ 3000 TCM Optimization on Generation 4 Display

StarFire™ 6000 TCM Optimization on Generation 4 Display

System Reset With Application Control Unit Offline

Viewing Satellite Information

Group 10B: Interactive Tests and Calibrations

Optimize iGrade™

Base Station Configuration Setup

Counterbalance Valve Adjustment

24 hour Survey Setup for Base Station

Group 10C: Programming Electronic Control Units

Determining 2630 Display Software Version

Determining Generation 4 Display Software Version

Generic Pin

Service ADVISOR™ Software Programming Procedure

USB Software Updates

USB Software Update Procedure

Group 30: Schematic

Application Controller Schematic

iGrade™ System with Dual Scrapers Schematic

iGrade™ System with Single Scraper Schematic

Group 50: Diagnostic Tests and Adjustments

iGrade™ System Overview Diagnostics

Section 249: Electrical Component Information

Group 05: General Information

How to navigate Section 249

Example Connector

Example of Harness Information

Group 40W: Wiring Harnesses

Installation Requirements

W8000

W8001

W8002

W8003

W8004

W8005

W8006

W8007

W8008

W8009

Group 40X: Interconnects and Ground Points

X8000

X8001

X8002

X8003

X8004

X8005

X8006

X8007

X8008

X8009

X8010

X8011

X8012

X8013

X8014

X8015

X8016

X8017

X8018

X8019

X8020

X8021

X8022

X8023

X8024

X8025

X8026

X8027

X8028

X8029

X8030

X8031

X8032

X8033

X8034

X8035

Group 40Z: Connector Repair Procedures

AMP® Connectors

AMPSEAL 16® Connectors

CINCH™ Connectors

Exploded View—CINCH™ FlexBox Connectors

CINCH™ 32 and 48 Way Connectors

Install CINCH™ Contact

DEUTSCH® Circular Connectors

DEUTSCH® Rectangular or Triangular Connectors

Install DEUTSCH® Contact

Repair Molex™ Connector

WEATHER PACK® Connectors

Install WEATHER PACK® Contact

Section 270: Hydraulics

Group 05: General Information

Hydraulic System Testing Precautions

Group 30: Schematic

Single Piston Schematic

Group 50: Diagnostic Tests and Adjustments

SCV Threshold Calibration with Dealer Fabricated Tool

SCV Threshold Calibration Without Dealer Fabricated Tool

Set Up Hydraulic Control - External Valve

Adjust Offsets

Section 279: Hydraulics Component Information

Group 40V: Valve

External Valve Repair Procedure

Section 300: Tools

Group 05: Summary of References

How to Navigate Section 300

Group 05A: Dealer Fabricated Tools

SCV Optimization Tool