John Deere 6110E 6125E 6415 6615 Classic Tractor Workshop Service Repair Manual TM800419 PDF - MJODTM800419.zip
Full workshop service guide covering John Deere 6415 Classic, 6615 Classic, 6110E and 6125E tractors (South American market), packed with the dealership-level detail needed to service, troubleshoot, and overhaul these machines just like expert technicians.
The John Deere 6110E, 6125E, 6415 and 6615 technical repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm800419 - 6415 Classic, 6615 Classic, 6110E and 6125E Tractors Technical Repair Manual.pdf
Total Pages: 829 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Regulations
General Information
Specifications
Adjustment
Engine
Removing and Installing Engine
Fuel System, Air Intake, Cooling and Exhaust Systems
Speed Control Link
Fuel System
Air Intake System
Cooling system
Exhaust System
Electrical System
Connectors
Wiring Harnesses
Charging circuit
Starter Motor Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
SyncroPlus Transmission
Removing and Installing Transmission Components
Transmission selectors control
Perma Clutch Module II
Gearbox
Range Box - 20 Series
Drive Systems
Removing and Installing Component
U-Jointed Shafts and Torsional Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
PTO Options
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Brakes
Hydraulic System
Rockshaft Controls
Removing and Installing Hydraulic Pump
Repairing Hydraulic Pump
Hydraulic Hitch Valve
Hydraulic Cylinders and Center Link Bracket
Hydraulic Apparatus
Hydraulic Filter
Others
Removing and Installing Components - 4x2 Axle
Removing and Installing Components - 4x4 Axle
Main Chassis
Front Wheels and Rear Wheels
Swinging Drawbar
Operator's Platform
Open Operator Station
Roll-Over Protective Structure (ROPS)
Special Tools
tm800419 - 6415 Classic, 6615 Classic, 6110E and 6125E TractorsTechnical Repair Manual
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Regulations
Live With Safety
Recognize Safety Information
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handle Batteries Safely
Prevent Acid Burns
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid High-Pressure Fluids
Engine Coolant
Prevent Machine Runaway
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Support Machine Safely
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Safe Servicing of Front-Wheel Drive
Use Seat Belt Properly
Keep ROPS Installed Properly
Dispose of Waste Properly
Section 10: General Information
Group 05: Specifications
Engine In accordance with SAE J 1995
SyncroPlus SYNCROPLUS is a registered trademark of the Deere & Company Transmission
Front axle
Clutch PermaClutch™
Drawbar
Hydraulic System
Brakes
PTO
Capacities Capacities are approximate values
Tractor Weight in Standard Configuration in kg (lb)
Dimensions
Tires
Electrical System
Transmission and Hydraulic Oil
Front Wheel Drive Axle Oil
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Hydraulic System Unified Inch Fitting Torques
Hydraulic system metric fitting torques
Group 10: Adjustment
Use of High-Pressure Washers
Preliminary Engine Test
Removing and Cleaning Main Air Filter Element
Checking Air Filter Safety Element
Installing Main Filter Element
Checking for Leaks in Air Intake System Connections
Checking for Plugging of Crankcase Vent Hose
Checking Expansion Tank Cap
Checking for Leaks in Radiator
Checking Engine Thermostat
Checking Fuel Filter
Cleaning the Water Separator
Run the Engine until it is Warm, and Check Engine Speeds
Checking Fuel Injection Pump Adjustment
Checking Engine Speed Control Link Adjustment
Cleaning Battery, Cables and Battery Box with a Clean Cloth
Check the Neutral Start Circuit
Checking Starter Motor
Checking Lighting Circuit
Final Engine Checks
Checking Tractor Operation
Section 20: Engine
Group 00: Removing and Installing Engine
Essential or Recommended Tools
Specifications
Removing Engine
Installing Engine
Section 30: Fuel System, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Link
Hand Throttle Lever and Accelerator Pedal Adjustment
Speed Control Link Adjustment
Hand Throttle Lever - Exploded View
Accelerator Pedal, with Mechanical Speed Control
Accelerator Pedal Adjustment
Group 10: Fuel System
General information
Removing Fuel Tank
Installing Fuel Tank
Replacing Fuel Gauge Sensor Unit
Replacing Fuel Transfer Pump
Replacing Fuel Filter
Bleeding Fuel System
Group 15: Air Intake System
General information
Air Filter - Exploded View
Replacing Air Filter Restriction Sensor
Group 20: Cooling system
General information
Specifications
Identifying Cooling System Type
Removing Radiator - A-Type
Removing Radiator - B-Type
Installing Radiator
Replacing Fan
Removing and Installing Expansion Tank - A-Type
Removing and Installing Expansion Tank - B-Type
Removing and Installing Thermostat Valve - A-Type
Removing and Installing Thermostat Valve - B-Type
Filling Cooling System with Coolant
Replacing Engine Belt
Replacing Drive Belt Tensioner
Repairing Fan Console
Group 30: Exhaust System
General information
Exhaust Pipe
Section 40: Electrical System
Group 05: Connectors
Essential or Recommended Tools
General
Use of High-Pressure Washers
Disconnecting Electrical Circuits
Reconditioning Wire Ends
Installing a Terminal
WEATHER PACK connectors
METRI PACK connector with rear terminal lock
METRI PACK connector with Front Terminal Lock
METRIC PACK connectors
CAN BUS Terminating Resistor Connector
Electronic Control Unit Connectors
Connectors
CRIMP SNAP IN connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual terminals
Fuse and Relay Box on Tractors with Open Operator's Station
Group 10: Wiring Harnesses
Disconnecting Electrical Circuits
Ground Point Locations
Removing and Installing Wiring Harness W01 — Power Supply
Removing and Installing Wiring Harness W02 — Engine Wiring Harness (Open Operator's Station)
Removing and Installing Wiring Harness W03
Removing and Installing Wiring Harness W04 — Headlights
Removing and Installing Wiring Harness W08 — Open Operator's Station
Removing and Installing Wiring Harness W09 — Hood (Open Operator's Station)
Removing and Installing Wiring Harness W28 — Front End of Transmission (Open Operator's Station)
Removing and Installing Wiring Harness W30 — Rear End of Transmission (Open Operator's Station)
Removing and Installing Harness W31 — 7-Terminal Power Outlet Socket
Group 15: Charging circuit
Essential or Recommended Tools
Specifications
Replacing Alternator
Disconnecting Electrical Circuits
Removing/Installing Alternator
Removing/Installing Alternator Pulley
Group 20: Starter Motor Circuit
Specifications
Repairing Starter Motor
Disconnecting Electrical Circuits
Removing and Installing the Starter Motor
Group 25: Fuses, Relays and Switches
Note
Essential or Recommended Tools
Specifications
Removing Hood Covers
Disconnecting Electrical Circuits
Fuse and Relay Box - Tractors with Open Operator Station
Replacing Main Fuses
Replacing Starter Motor Relay
Replacing Starter Switch
Replacing Brake Switches
Replacing Light Switch
Replacing Full/Low Beam Switch
Replacing Work Light Switches
Replacing Hazard Warning Light Switch
Replacing Turn Signal Switch
Replacing Horn Switch
Replacing Front-Wheel Drive Switch
Replacing Differential Lock Switch
Group 30: Monitoring Systems
Note
Note
Disconnecting Electrical Circuits
Replacing Engine Speed Sensor Unit (B01)
Replacing Engine Oil Pressure Sensor Unit (B04)
Replacing Coolant Temperature Gauge Sensor Unit (B08)
Group 40: Electrical Components
Note
Essential or Recommended Tools
Specifications
Disconnecting Electrical Circuits
Replacing Socket of 7-Terminal Power Outlet
Replacing Service Socket
Adjusting Headlights
Section 50: SyncroPlus Transmission
Group 00: Removing and Installing Transmission Components
Essential or Recommended Tools
Dealer-Manufactured Special Tools
Specifications
Removing Clutch Housing
Installing Clutch Housing
Removing Transmission
Installing Transmission
Group 05: Transmission selectors control
Specifications
Reconditioning Gear Shift Mechanism
Reconditioning Range Shift Lever Mechanism
Checking and Adjusting Shift Units
Adjusting the Clutch Pedal
Group 10: Perma Clutch Module II
Essential or Recommended Tools
Specifications
Removing Clutch
Repairing Clutch
Installing Clutch
Removing Transmission Oil Pump
Repairing Transmission Oil Pump
Installing Transmission Oil Pump
Valves and Other Hydraulic Components
Repairing Engagement Override Valve (EOV)
Repairing Clutch Cooling Valve
Repairing Cooling Pilot Valve
Repairing Bypass Valve
Repairing Pressure Regulating Valve