John Deere 870GLC Excavator Workshop Repair Service Manual PDF (TM13343X19) - MJODTM13343X19.zip
Full service documentation for the John Deere 870GLC Excavator, packed with everything a shop needs to service, troubleshoot, and overhaul the machine to expert standards.
The John Deere 870GLC Excavator workshop manual (repair) covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13343X19 - John Deere 870GLC Excavator Technical Manual - Repair.pdf
tm13343x63 - John Deere Excavadora 870GLC.pdf
tm13343x28 - John Deere Excavatrice 870GLC.pdf
PRODUCT DETAILS:
Total Pages: 852 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: French English Spanish
Category: Repair
Models: John Deere - 870GLC Excavator - 1FF870GX__F890001-
TABLE OF CONTENTS....1
Section 00: General Information....16
Group 0001: Safety....16
Recognize Safety Information....19
Follow Safety Instructions....20
Operate Only If Qualified....21
Wear Protective Equipment....22
Avoid Unauthorized Machine Modifications....23
Control Pattern Selector—If Equipped....24
Add Cab Guarding for Special Uses....25
Inspect Machine....26
Stay Clear of Moving Parts....27
Avoid High-Pressure Fluids....28
Avoid High-Pressure Oils....29
Work In Ventilated Area....30
Avoid Static Electricity Risk When Refueling....31
Prevent Fires....33
In Case of Machine Fire....34
Prevent Battery Explosions....35
Handle Chemical Products Safely....36
Handle Starting Fluid Safely....37
Decommissioning — Proper Recycling and Disposal of Fluids and Components....38
Prepare for Emergencies....39
Clean Debris from Machine....40
Use Steps and Handholds Correctly....41
Start Only From Operator's Seat....42
Use and Maintain Seat Belt....43
Prevent Unintended Machine Movement....44
Avoid Work Site Hazards....45
Keep Riders Off Machine....47
Avoid Backover Accidents....48
Avoid Machine Tip Over....49
Inspect and Maintain ROPS....51
Travel Safely....52
Prevent Acid Burns....53
Use Special Care When Lifting Objects....55
Add and Operate Attachments Safely....56
Park and Prepare for Service Safely....57
Service Cooling System Safely....58
Remove Paint Before Welding or Heating....59
Make Welding Repairs Safely....60
Drive Metal Pins Safely....61
Group 0003: Torque Values....17
Metric Bolt and Cap Screw Torque Values....64
Additional Metric Cap Screw Torque Values....66
Unified Inch Bolt and Cap Screw Torque Values....68
Service Recommendations for 37° Flare and 30° Cone Seat Connectors....71
Service Recommendations for O-Ring Boss Fittings....73
Service Recommendations for Flared Connections—Straight or Tapered Threads....75
Service Recommendations for Flat Face O-Ring Seal Fittings....77
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators....79
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations....82
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations....84
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations....87
Service Recommendations for Metric Series Four Bolt Flange Fitting....90
Service Recommendations For Inch Series Four Bolt Flange Fittings....92
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations....94
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings....96
Service Recommendations For O-Ring Boss Fittings With Shoulder....99
Metric 24° O-Ring Seal DIN 20078 Service Recommendations....102
Section 01: Tracks....106
Group 0130: Track System....106
Track Roller Remove and Install....111
Track Roller Disassemble and Assemble....115
Track Roller Pressure Test....119
Track Carrier Roller Remove and Install....122
Track Carrier Roller Disassemble and Assemble....126
Metal Face Seals Repair....131
Track Shoe Remove and Install....134
Track Chain Remove and Install....137
Track Chain Disassemble and Assemble....144
Track Chain Repair to Replace Broken Part....146
Sprocket Remove and Install....152
Front Idler Remove and Install....155
Front Idler Disassemble and Assemble....157
Front Idler Pressure Test....163
Track Adjuster and Recoil Spring Remove and Install....166
Track Adjuster and Recoil Spring Disassemble and Assemble....168
Track Adjuster Cylinder Disassemble and Assemble....172
Section 02: Axles and Suspension Systems....177
Group 0250: Axle Shaft, Bearings, and Reduction Gears....177
Travel Gear Case Remove and Install....182
Travel Gear Case Disassemble and Assemble....186
Group 0260: Hydraulic System....177
Travel Motor and Park Brake Remove and Install....203
Travel Motor and Park Brake Disassemble and Assemble....204
Park Brake Valve Disassemble and Assemble....209
Counterbalance Valve Remove and Install....213
Crossover Relief Valves Remove and Install....214
Make-Up Check Valve Remove and Install....215
Travel Speed Selector Valve Remove and Install....216
Travel Motor and Park Brake Start-Up Procedure....217
Section 04: Engine....219
Group 0400: Removal and Installation....219
Engine Remove and Install....231
Section 05: Engine Auxiliary System....242
Group 0510: Cooling Systems....242
Radiator Remove and Install....247
Hydraulic Oil Cooler Remove and Install....708
Charge Air Cooler Remove and Install....252
Fuel Cooler Remove and Install....254
Cooling Package Remove and Install....256
Fan, Fan Guard, and Fan Shroud Remove and Install....262
Engine Radiator Fan Drive Reversing Control Valve Remove and Install....621
Engine Radiator Fan Drive Reversing Control Valve Disassemble and Assemble....266
Engine Radiator Fan Motor Remove and Install....268
Engine Radiator Fan Motor Disassemble and Assemble....275
Group 0530: External Exhaust Systems....242
Exhaust Tube Remove and Install....279
Exhaust Aftertreatment Assembly Remove and Install....281
Exhaust Aftertreatment Assembly Disassemble and Assemble....284
Diesel Exhaust Fluid (DEF) Tank Remove and Install....292
Diesel Exhaust Fluid (DEF) Header Remove and Install....296
Diesel Exhaust Fluid (DEF) Tank Header Suction Screen Remove and Install....300
Diesel Exhaust Fluid (DEF) Supply Module Remove and Install....302
Diesel Exhaust Fluid (DEF) Heating Valve Remove and Install....305
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install....307
Group 0560: External Fuel Supply Systems....242
Fuel Tank Remove and Install....315
Section 08: Splitter Drive....321
Group 0800: Removal and Installation....321
Pump Drive Gear Case Remove and Install....327
Group 0851: Gears, Shafts, and Bearings....321
Pump Drive Gear Case Disassemble and Assemble....339
Section 17: Frame or Supporting Structure....346
Group 1740: Frame Installation....346
Welding on Machine....349
Group 1749: Chassis Weights....346
Counterweight Remove and Install....354
Section 18: Operator's Station....357
Group 1800: Removal and Installation....357
Cab Remove and Install....367
Group 1810: Operator Enclosure....357
Windshield Remove and Install....378
Windshield Disassemble and Assemble....380
Sliding Windows Remove and Install....390
Windowpanes Remove and Install....392
Windowpane Dimensions....393
Group 1821: Seat and Seat Belt....357
Seat Remove and Install....403
Seat Belt Remove and Install....405
Air Suspension Seat Disassemble and Assemble....410
Group 1830: Heating and Air Conditioning....357
R134a Refrigerant Cautions and Proper Handling....416
R134a Refrigerant Oil Information....417
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure....419
Recover R134a Refrigerant....421
Flush and Purge Air Conditioning System....422
Evacuate R134a System....425
Charge R134a System....427
Air Conditioner Compressor Remove and Install....429
Condenser Remove and Install....431
Heater and Air Conditioner Remove and Install....434
Receiver-Dryer Remove and Install....439
Section 19: Sheet Metal....441
Group 1910: Hood or Engine Enclosure....441
Hood Remove and Install....444
Engine Side Shields Remove and Install....446
Swing Motor Panels Remove and Install....448
Group 1921: Grille and Grille Housing....441
Cooling Package Door Remove and Install....454
Section 33: Excavator....458
Group 3302: Buckets....458
Bucket Remove and Install....462
Bucket Pin-Up Data....463
Group 3340: Frames....458
Bucket Links Remove and Install....469
Arm Remove and Install....473
Boom Remove and Install....482
Inspect Pins, Bushings, and Bosses—Front Attachment....487
Cylinder Specifications....491
Bushings and Seal Remove and Install....492
Group 3360: Hydraulic System....458
Apply Vacuum to Hydraulic Oil Tank....496
Hydraulic Circuit Pressure Release Procedure....498
Pump 1 and 2 Remove and Install....500
Pump 1 and 2 Disassemble and Assemble....507
Pump 1 and 2 Inspection....514
Pump 1 and 2 Start-Up Procedure....515
Pump 1 and 2 Regulator Remove and Install....517
Pump 1 and 2 Regulator Disassemble and Assemble....519
Pilot Pump Remove and Install....523
Pilot Pump Disassemble and Assemble....526
Pilot Filter and Pressure Regulating Valve Remove and Install....528
Pilot Filter and Pressure Regulating Valve Disassemble and Assemble....530
Pilot Shutoff Solenoid Valve Remove and Install....532
Pilot Shutoff Solenoid Valve Disassemble and Assemble....535
Fan Drive Pump Remove and Install....538
Fan Drive Pump Disassemble and Assemble....541
Fan Drive Pump Regulator Remove and Install....547
Fan Drive Pump Regulator Disassemble and Assemble....549
Hydraulic Oil Cooler Fan Motor Remove and Install....553
Hydraulic Oil Cooler Fan Motor Disassemble and Assemble....561
Hydraulic Oil Cooler Fan Drive Reversing Control Valve Remove and Install....621
Hydraulic Oil Cooler Fan Drive Reversing Control Valve Disassemble and Assemble....564
Fan Drive System Relief Valve Remove and Install....565
Solenoid Valve Manifold (4-Spool) Remove and Install....567
Solenoid Valve Remove and Install—Travel Speed (SC), Bypass Shutoff Valve (SF), Power Dig (SI), and Arm Flow Rate (SF)....569
Solenoid Valve Manifold (2-Spool) Remove and Install....571
Solenoid Valve Remove and Install—Swing Flow Rate (SI) and Boom Mode (SC)....573
Pump Case Drain Filter and Bypass Valve Remove and Install....575
Pilot Valve (Left and Right) Remove and Install....577
Pilot Valve (Left and Right) Disassemble and Assemble....580
Boom Up Shockless Valve Remove and Install....589
Boom Up Shockless Valve Disassemble and Assemble....591
Travel Pilot Control Valve Remove and Install....621
Travel Pilot Control Valve Disassemble and Assemble....596
Pilot Accumulator Remove and Install....600
Pilot Check Valve Manifold Remove and Install....602
Pilot Signal Manifold Remove and Install....604
Pilot Signal Manifold Disassemble and Assemble....607
Counterweight Pilot Control Valve Remove and Install—If Equipped....610
Counterweight Pilot Control Valve Disassemble and Assemble....613
Counterweight Slow Return Valve Remove and Install—If Equipped....615
Counterweight Shutoff Valve Remove and Install—If Equipped....617
Counterweight Check Valve Remove and Install—If Equipped....619
Control Valve Remove and Install....621
Control Valve Halves Disassemble and Assemble....627
Left Control Valve (5-Spool) Disassemble and Assemble....630
Right Control Valve (4-Spool) Disassemble and Assemble....661
Hydraulic Oil Tank Remove and Install....693
Hydraulic Oil Tank Disassemble and Assemble....701
Hydraulic Oil Restriction Valve Remove and Install....704
Hydraulic Oil Cooler Bypass Valve Remove and Install....706
Hydraulic Oil Cooler Remove and Install....708
Boom Cylinder Remove and Install....715
Boom Cylinder Disassemble and Assemble....723
Arm Cylinder Remove and Install....730
Arm Cylinder Disassemble and Assemble....736
Bucket Cylinder Remove and Install....743
Bucket Cylinder Disassemble and Assemble....750
Counterweight Cylinder Remove and Install—If Equipped....757
Counterweight Cylinder Disassemble and Assemble....762
Counterweight Removal Device Remove and Install—If Equipped....767
Hydraulic Cylinder Bleed Procedure....771
Section 43: Swing System....772
Group 4350: Mechanical Drive Elements....772
Swing Gear Case Remove and Install....777
Swing Gear Case Disassemble and Assemble....781
Swing Gear Case Start-Up Procedure....793
Upperstructure Remove and Install....794
Swing Bearing Remove and Install....799
Swing Bearing Disassemble and Assemble....803
Swing Bearing Upper Seal Install....808
Swing Bearing Lower Seal Install....809
Group 4360: Hydraulic System....772
Center Joint Remove and Install....815
Center Joint Disassemble and Assemble....819
Center Joint Air Test....824
Swing Motor and Park Brake Remove and Install....825
Swing Motor and Park Brake Disassemble and Assemble....828
Swing Motor and Park Brake Start-Up Procedure....836
Crossover Relief Valve and Make-Up Check Valve Remove and Install....838
Make-Up Check Valve Disassemble and Assemble....841
Section 99: Dealer Fabricated Tools....843
Group 9900: Dealer Fabricated Tools....843
DF1063 Lift Bracket....846
DFT1130 Adapter....848
Center Joint (Rotary Manifold) Lifting Tool....849
DFT1220 Swing Gear Case Nut Spanner Wrench....850
John Deere 870GLC Excavator Repair Service Manual (TM13343X19)