Ferrari F430 Spider Workshop Repair Service Manual 2004-2009 PDF - MFRRF430OPEK.zip

This is a full repair and service guide for the Ferrari F430 Spider, packed with the workshop details needed to maintain, troubleshoot, fix, and rebuild the car just like trained technicians do.

The Ferrari F430 Spider workshop service and repair manual covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

...

MANUAL LIST:

"F430 Spider Workshop Manual.pdf"

1,269 pages

"F430 Service Time Schedule.pdf"

3 pages

"F430 Spider Service Time Schedule.pdf"

300 pages

"F430_SD3 System Diagnostics.pdf"

2,705 pages

"F430 Spider Spare Parts Catalogue.pdf"

281 pages

"F430 Coupe Spare Parts Catalogue.pdf"

234 pages

"F430 Error Codes.pdf"

63 pages

"F430 Error Codes (Help).pdf"

1 page

"F430 ECU Reset Procedure.pdf"

1 page

PRODUCT DETAILS:

Total Pages: 4,833 pages

File Format: PDF (Windows & Mac & Linux)

Language: English

TABLE OF CONTENTS

F430 Coupe Spare Parts Catalogue................1

F430 COUPE PARTS MANUAL................1

ID PLATE LOCATIONS................3

SPARE ASSEMBLY UNITS................7

NUMERICAL PART NUMBERS LIST................8

MECHANICAL SECTIONS................24

Table 1 - CRANKCASE................25

Table 2 - DRIVING SHAFT - CONNECTING RODS AND PISTONS................28

Table 3 - R.H. CYLINDER HEAD................30

Table 4 - L.H. CYLINDER HEAD................32

Table 5 - TIMING - TAPPETS................34

Table 6 - TIMING - CONTROLS................36

Table 7 - INJECTION DEVICE - IGNITION................38

Table 8 - PNEUMATICS ACTUATOR SYSTEM................40

Table 9 - FUEL PUMPS AND PIPES................42

Table 10 - FUEL TANKS AND UNION................44

Table 11 - FUEL TANKS - FIXING AND PROTECTION................46

Table 12 - ANTIEVAPORATION DEVICE................48

Table 13 - AIR INTAKE MANIFOLD................50

Table 14 - AIR INTAKE................52

Table 15 - AIR INTAKE MANIFOLD COVER................54

Table 16 - ELECTRONIC ACCELERATOR PEDAL................56

Table 17 - RACING EXHAUST SYSTEM................58

Table 18 - LUBRICATION SYSTEM - TANK - HEATER EXCHANGER................60

Table 19 - WATER/OIL PUMP................62

Table 20 - NOURICE................64

Table 21 - COOLING SYSTEM................66

Table 22 - COOLING SYSTEM RADIATORS................68

Table 23 - CLUTCH AND CONTROLS -Not for F1-................70

Table 24 - CLUTCH AND CONTROLS -Valid for F1-................72

Table 25 - PEDALS................74

Table 26 - F1 CLUTCH HYDRAULIC CONTROL -Valid for F1-................77

Table 27 - POWER UNIT AND TANK -Valid for F1-................79

Table 28 - GEARBOX - COVERS................81

Table 29 - MAIN SHAFT GEARS................84

Table 30 - LAY SHAFT GEARS................86

Table 31 - INSIDE GEARBOX CONTROLS................88

Table 32 - OUTSIDE GEARBOX CONTROLS................90

Table 33 - DIFFERENTIAL AND AXLE SHAFT................93

Table 34 - BRAKES AND CLUTCH HYDRAULIC CONTROLS................95

Table 35 - BRAKE BOOSTER SYSTEM................97

Table 36 - BRAKE SYSTEM................99

Table 37 - CALIPERS FOR FRONT AND REAR BRAKES................101

Table 38 - HAND-BRAKE CONTROL................105

Table 39 - HYDRAULIC STEERING BOX AND SERPENTINE................107

Table 40 - STEERING COLUMN................109

Table 41 - HYDRAULIC STEERING PUMP AND TANK................112

Table 42 - FRONT SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................114

Table 43 - FRONT SUSPENSION - WISHBONES................116

Table 44 - REAR SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................118

Table 45 - REAR SUSPENSION - WISHBONES................120

Table 46 - WHEELS................122

Table 47 - TYRES PRESSURE CONTROL SYSTEM................124

Table 48 - BATTERY................126

Table 49 - CURRENT GENERATOR - STARTING MOTOR................128

Table 50 - AIR CONDITIONING COMPRESSOR................130

Table 51 - TOOLS EQUIPMENT AND ACCESSORIES................132

Table 52 - DOCUMENTATION AND ACCESSORIES................134

Table 53 - SPARE WHEEL AND EQUIPMENT -OPTIONAL-................136

COACHWORK SECTIONS.................138

Table 100 - BODY - OUTER TRIMS................139

Table 101 - FRAME - COMPLETE FRONT PART STRUCTURES AND PLATES................141

Table 102 - FRAME - FRONT ELEMENTS STRUCTURES AND PLATES................143

Table 103 - CENTRAL SIDE ELEMENTS AND PLATES................145

Table 104 - FRAME - REAR ELEMENTS STRUCTURES AND PLATES................148

Table 105 - FRAME - REAR ELEMENTS SUB-GROUPS................150

Table 106 - ROOF - STRUCTURE................152

Table 107 - FLAT FLOOR PAN AND WHEELHOUSE................154

Table 108 - INSULATIONS................156

Table 109 - PASSENGERS COMPARTMENT CARPETS................158

Table 110 - FRONT COMPARTMENT TRIMS................160

Table 111 - ROOF PANEL UPHOLSTERY AND ACCESORIES................162

Table 112 - FRONT HOOD AND OPENING DEVICE................165

Table 113 - ENGINE BONNET................167

Table 114 - OPENING DEVICES FOR ENGINE BONNET AND GAS DOOR................169

Table 115 - DOORS - FRAMEWORK AND COVERINGS................171

Table 116 - DOORS - FRAMEWORK AND COVERINGS................174

Table 117 - DOORS - POWER WINDOW AND REARVIEW MIRROR................177

Table 118 - FRONT BUMPER................180

Table 119 - REAR BUMPER................182

Table 120 - GLASSES AND GASKETS................184

Table 121 - MANUAL SEAT - SAFETY BELTS................186

Table 122 - ELECTRICAL SEAT - SAFETY BELTS................190

Table 123 - ELECTRICAL SEAT - GUIDE AND MOVEMENT................194

Table 124 - RACING SEAT-4 POINT BELTS-ROLL BAR................196

Table 125 - TUNNEL - FRAMEWORK AND ACCESSORIES................198

Table 126 - DASHBOARD................200

Table 127 - DASHBOARD DRAWER................202

Table 128 - AIR-BAGS................204

Table 129 - DASHBOARD INSTRUMENTS................206

Table 131 - SHIELDS - OUTSIDE FINISHING................210

Table 132 - WINDSHIELD, GLASS WASHER AND HORNS................213

Table 133 - ELECTRICAL SYSTEM................215

Table 134 - FRONT PASSENGERS COMPARTMENT CONTROL STATIONS................217

Table 135 - FRONT AND MOTOR COMPARTMENTS ELECTRICAL BOARDS AND SENSOR................219

Table 136 - REAR PASSENGERS COMPARTMENT CONTROL STATIONS................221

Table 137 - ANTI-THEFT ELECTRICAL BOARDS AND DEVICES................223

Table 138 - EVAPORATOR UNIT................225

Table 139 - AIR CONDITIONING SYSTEM................227

Table 140 - STEREO EQUIPMENT................229

Table 141 - RADIO AMPLIFIER SYSTEM................231

Table 142 - IMMOBILIZER KIT................233

F430 ECU Reset Procedure................235

F430 Error Codes (Help)................236

F430 Error Codes................237

F430 Service Time Schedule................300

F430 Spider Service Time Schedule................303

F430 Service Times Schedule................303

F430 Spider Spare Parts Catalogue................603

F430 Spider Parts Manual................603

F430 SPIDER PARTS MANUAL................603

ID PLATE LOCATIONS................604

SPARE ASSEMBLY UNITS................608

MINIMUM PARTS LIST................609

NUMERICAL PART NUMBERS LIST................638

MECHANICAL SECTIONS................603

Table 1 - CRANKCASE................655

Table 2 - DRIVING SHAFT - CONNECTING RODS AND PISTONS................658

Table 3 - R.H. CYLINDER HEAD................660

Table 4 - L.H. CYLINDER HEAD................662

Table 5 - TIMING - TAPPETS................664

Table 6 - TIMING - CONTROLS................666

Table 7 - INJECTION DEVICE - IGNITION................668

Table 8 - PNEUMATICS ACTUATOR SYSTEM................670

Table 9 - FUEL PUMPS AND PIPES................672

Table 10 - FUEL TANKS AND UNION................674

Table 11 - FUEL TANKS - FIXING AND PROTECTION................676

Table 12 - ANTIEVAPORATION DEVICE................678

Table 13 - AIR INTAKE MANIFOLD................680

Table 14 - AIR INTAKE................682

Table 15 - AIR INTAKE MANIFOLD COVER................684

Table 16 - ELECTRONIC ACCELERATOR PEDAL................686

Table 17 - RACING EXHAUST SYSTEM................688

Table 18 - LUBRICATION SYSTEM - TANK - HEATER EXCHANGER................690

Table 19 - WATER/OIL PUMP................692

Table 20 - NOURICE................694

Table 21 - COOLING SYSTEM................696

Table 22 - COOLING SYSTEM RADIATORS................698

Table 23 - CLUTCH AND CONTROLS -Not for F1-................700

Table 24 - CLUTCH AND CONTROLS -Valid for F1-................702

Table 25 - PEDALS................704

Table 26 - F1 CLUTCH HYDRAULIC CONTROL -Valid for F1-................707

Table 27 - POWER UNIT AND TANK -Valid for F1-................709

Table 28 - GEARBOX - COVERS................711

Table 29 - MAIN SHAFT GEARS................714

Table 30 - LAY SHAFT GEARS................716

Table 31 - INSIDE GEARBOX CONTROLS................718

Table 32 - OUTSIDE GEARBOX CONTROLS................720

Table 33 - DIFFERENTIAL AND AXLE SHAFT................723

Table 34 - BRAKES AND CLUTCH HYDRAULIC CONTROLS................725

Table 35 - BRAKE BOOSTER SYSTEM................727

Table 36 - BRAKE SYSTEM................729

Table 37 - CALIPERS FOR FRONT AND REAR BRAKES................731

Table 38 - HAND-BRAKE CONTROL................735

Table 39 - HYDRAULIC STEERING BOX AND SERPENTINE................737

Table 40 - STEERING COLUMN................739

Table 41 - HYDRAULIC STEERING PUMP AND TANK................742

Table 42 - FRONT SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................744

Table 43 - FRONT SUSPENSION - WISHBONES................746

Table 44 - REAR SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................748

Table 45 - REAR SUSPENSION - WISHBONES................750

Table 46 - WHEELS................752

Table 47 - TYRES PRESSURE CONTROL SYSTEM................754

Table 48 - BATTERY................756

Table 49 - CURRENT GENERATOR - STARTING MOTOR................758

Table 50 - AIR CONDITIONING COMPRESSOR................760

Table 51 - TOOLS EQUIPMENT AND ACCESSORIES................762

Table 52 - DOCUMENTATION AND ACCESSORIES................764

Table 53 - SPARE WHEEL AND EQUIPMENT -OPTIONAL-................766

COACHWORK SECTIONS................766

Table 100 - BODY - OUTER TRIMS................769

Table 101 - FRAME - COMPLETE FRONT PART STRUCTURES AND PLATES................771

Table 102 - FRAME - FRONT ELEMENTS STRUCTURES AND PLATES................773

Table 103 - CENTRAL SIDE ELEMENTS AND PLATES................775

Table 104 - FRAME - REAR ELEMENTS STRUCTURES AND PLATES................778

Table 105 - FRAME - REAR ELEMENTS SUB-GROUPS................780

Table 106 - FLAT FLOOR PAN AND WHEELHOUSE................782

Table 107 - INSULATIONS................784

Table 108 - PASSENGERS COMPARTMENT CARPETS................786

Table 109 - FRONT COMPARTMENT TRIMS................788

Table 110 - ROOF PANEL UPHOLSTERY AND ACCESORIES................790

Table 111 - CHASSIS - GASKETS - MOULDINGS................792

Table 112 - LININGS AND CAPOTE TOP HOUSING................794

Table 113 - CAPOTE MECHANISM AND TIE RODS................797

Table 114 - CAPOTE FRONT CLOSING................799

Table 115 - CAPOTE MOVEMENT - UPPER PART................801

Table 116 - CAPOTE MOVEMENT - LOWER PART................803

Table 117 - CAPOTE CONTROL AND FLAPS................805

Table 118 - CAPOTE CONTROL STATION AND MICROSWITCHES................807

Table 119 - HYDRAULIC PLANT AND ELECTROHYDRAULIC PUMP................809

Table 120 - FRONT HOOD AND OPENING DEVICE................811

Table 121 - ENGINE BONNET................813

Table 122 - OPENING DEVICES FOR ENGINE BONNET AND GAS DOOR................815

Table 123 - DOORS - FRAMEWORK AND COVERINGS................817

Table 124 - DOORS - FRAMEWORK AND COVERINGS................820

Table 125 - DOORS - POWER WINDOW AND REARVIEW MIRROR................823

Table 126 - FRONT BUMPER................826

Table 127 - REAR BUMPER................828

Table 128 - GLASSES AND GASKETS................830

Table 129 - MANUAL SEAT - SAFETY BELTS................832

Table 130 - ELECTRICAL SEAT - SAFETY BELTS................836

Table 131 - ELECTRICAL SEAT - GUIDE AND MOVEMENT................840

Table 132 - RACING SEAT-4 POINT BELTS-ROLL BAR................842

Table 133 - TUNNEL - FRAMEWORK AND ACCESSORIES................844

Table 134 - REAR GLOVE BOX................847

Table 135 - DASHBOARD................849

Table 136 - DASHBOARD DRAWER................851

Table 137 - AIR-BAGS................853

Table 138 - DASHBOARD INSTRUMENTS................855

Table 139 - FRONT AND REAR LIGHTS................857

Table 140 - SHIELDS - OUTSIDE FINISHING................859

Table 141 - WINDSHIELD, GLASS WASHER AND HORNS................862

Table 142 - ELECTRICAL SYSTEM................864

Table 143 - FRONT PASSENGERS COMPARTMENT CONTROL STATIONS................866

Table 144 - FRONT AND MOTOR COMPARTMENTS ELECTRICAL BOARDS AND SENSOR................868

Table 145 - REAR PASSENGERS COMPARTMENT CONTROL STATIONS................870

Table 146 - ANTI-THEFT ELECTRICAL BOARDS AND DEVICES................872

Table 147 - EVAPORATOR UNIT................874

Table 148 - AIR CONDITIONING SYSTEM................876

Table 149 - STEREO EQUIPMENT................878

Table 150 - RADIO AMPLIFIER SYSTEM................880

Table 151 - IMMOBILIZER KIT................882

F430 Spider Workshop Manual................884

F430 Spider Workshop Repair Manual................884

General Index................884

General Information................884

A CAPACITIES AND MAINTENANCE................910

A1 CAPACITIES................910

A1.01 CHARACTERISTICS OF THE FLUIDS USED................910

A1.02 REFILL SERVICING TABLE................911

A2 SCHEDULED MAINTENANCE SERVICES................910

A2.01 PRE-DELIVERY CHECKS................912

A3 MAINTENANCE PROCEDURES................915

A3.01 LEVEL CHECK AND REPLACEMENT OF ENGINE OIL AND FILTER................915

A3.02 CHECKING AND CHANGING THE GEARBOX-DIFFERENTIAL OIL................921

A3.03 REPLACING THE AUXILIARY DEVICES BELT................926

A3.04 CHECKING AND AND REPLACING THE SPARK PLUGS................929

A3.05 CHECKING THE BLOW-BY SYSTEM LINES AND CONNECTIONS................931

A3.06 CHECKING THE COOLING SYSTEM LINES AND CONNECTIONS................932

A3.07 CHECKING THE INJECTION AND IGNITION SYSTEM LINES AND CONNECTIONS................936

A3.08 REPLACING THE ACTIVE CARBON FILTER................938

A3.09 REPLACING THE OXYGEN SENSOR AND THERMOCOUPLE................940

A3.10 REPLACING THE AIR FILTERS................946

A3.11 REPLACING THE AIR CONDITIONING AND HEATING SYSTEM'S FILTER................948

A3.12 CHECKING THE EXHAUST SYSTEM CONNECTIONS................949

A3.13 CHECKING THE EMISSION LEVELS................950

A3.14 CHECKING THE BRAKE AND CLUTCH SYSTEM FLUID LEVELS................951

A3.15 CHECKING THE OIL LEVEL FOR THE "F1" GEARBOX SYSTEM AND ELECTRONIC................952

A3.16 CHECKING THE HYDRAULIC STEERING FLUID LEVEL................953

A3.17 INSPECTING THE THE BRAKING SYSTEM................954

A3.18 CHECKING THE SERVICE BRAKES AND REPLACING THE PADS................956

A3.19 CHECKING THE SERVICE/PARKING BRAKE OPERATION AND BACKLASH CONTROL................968

A3.20 CHECKING THE SUSPENSION COMPONENTS................969

A3.21 CHECKING THE STEERING COMPONENTS................972

A3.22 CHECKING THE VEHICLE GEOMETRY................974

A3.23 INSPECTING THE AIR CONDITIONING AND HEATING SYSTEM................975

A3.24 CHECKING AND LUBRICATING THE HINGES AND ADJUSTMENT PARTS................977

A3.25 CHECKING THE OPERATION AND FASTENING OF THE SEATS AND SEAT BELTS................980

A3.26 CHECKING AND RECHARGING THE BATTERY................982

A3.27 CHECKING ABSORPTION AND RE-CHARGING THE ALTERNATOR................986

A3.28 CHECKING THE HEADLIGHT AIMING................987

A3.29 CHECKING THE METAL SHEETS AND CHASSIS................989

A3.30 AIRBAG REPLACEMENT................990

A3.31 REPLACING THE PRETENSIONERS................991

A3.32 LEATHER INTERIOR TREATMENT................992