John Deere 1470 1570 W330 Combine Workshop Repair Service Manual (TM801319) PDF - MJODTM801319.zip
The complete service repair guide covers John Deere Combine Models 1470, 1570, and W330 (South America, Europe, and CIS regions), offering workshop-level detail so owners can maintain, troubleshoot, and rebuild their machines with the skill of a trained technician.
Contained within this John Deere Combines Models 1470, 1570, and W330 (South America, Europe, and CIS) workshop service repair manual are the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM801319 - John Deere Combines 1470, 1570, W330 (South America, Europe, CIS) Technical Manual (Repair).PDF
Total Pages: 1,308 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Specifications
Reconditioning and Adjusting
Fuels and Lubricants
Engine
Removing and Installing Engine
Fuel System, Air Intake and Cooling
Fuel System
Air Intake System
Cooling system
Electrical System
General Information
Battery
Alternator
Starter Motor
Main Electrical System
Operator Presence Switch
Power Train
Engine Power Take-Off
Transmission and Gear box
Final Drives - 1470 ( - 0090583) and 1570 ( - 0090276)
Final Drives - 1470 (0090584) and 1570 (0090277 - ) and W330
Hydrostatic Ground Speed Drive
Hydrostatic/Hydraulic System Oil
Hydrostatic Pump
Hydrostatic Pump Tensioning Cylinder
Removing Hydrostatic Drive Motor
Four-Wheel Drive Hydraulic Motor
Tires and Wheels
Oil Cooler
Steel Track
Brakes, Steering and Rear Axle
Service and Parking Brakes
Hydrostatic Steering Unit - A-Type
Hydrostatic Steering Unit - B-Type
Rear Axle
Removing and Repairing Steering Cylinder
Hydraulic System
Hydraulic Circuits
Hydraulic Oil Reservoir
Quadruple Hydraulic Pump
Identifying Hydraulic System Type
Hydraulic Valve Blocks - A-Type
Hydraulic Valve Blocks - B-Type
Hydraulic Cylinders
Accumulator
Hydraulic System Oil
Miscellaneous
Bearings and Shafts
Belts
Drive Chains
Front Axle
Compressed Air System
Operator`s Station, Cab and Air Conditioning
Cab
Repairing Air Conditioning System
Operator`s Cab Heating System
Gear Shift Mechanism
Feeder House
Removing and Installing Feeder House
Removal of Parts and Adjustments
Hydraulic Reverser
Multi-coupler
Threshing System, Separation and Cleaning
Separator Drive
Threshing Cylinder Speed Variator
Threshing Cylinder
Concave
Beater Cylinder
Threshing Cylinder Speed Reduction Gear
Straw walker
Cleaning Shoes
Variable Fan Speed Drive and Fan
Grain Transport and Unloading
Tailings Elevator
Clean Grain Elevator
Grain Tank Unloading System
Unloading Auger Hydraulic Cylinder
Straw Chopper, Straw Distributor and Chaff Spreader
Straw Chopper
Straw Distributor
Chaff Spreader
Special Tools
Dealer Fabricated Tools
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Work In Ventilated Area
Work in Clean Area
Dispose of Waste Properly
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Park Machine Safely
Prevent Acid Burns
Use Proper Tools
Service Tires Safely
Replace Safety Signs
Prevent Battery Explosions
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Service Accumulator Systems Safely
Transport Combine Safely
Practice Safe Maintenance
Group 10: Specifications
Specifications - 1470 (Latin America)
Specifications - 1570 (Latin America)
Specifications - 1470/1570 (Europe) and W330
Operating Speeds
Power Separator (if equipped)
Four-Wheel Drive
Steel Track
Wheel Configurations
Combine Dimensions
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Flat Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hex Plug Torque Chart
Prevent Hydraulic System Contamination
Group 15: Reconditioning and Adjusting
Tune-Up and Adjustment
Group 20: Fuels and Lubricants
Handle Fuel Safely—Avoid Fires
Filling Fuel Tank
Diesel Fuel
Biodiesel Fuel
Heavy Duty Diesel Engine Coolant
Diesel Engine Break-In Oil
Diesel Engine Oil
Testing Diesel Fuel
Lubricity of Diesel Fuel
Gear Oil
Hydraulic System Oil
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Use Genuine John Deere Parts
Section 20: Engine
Group 05: Removing and Installing Engine
Special Tools
Preliminary Work
Engine Repair
Engine Installation
Section 30: Fuel System, Air Intake and Cooling
Group 05: Fuel System
Specification
Fuel Tank
Fuel Feeding System — Engines 6068TCQ18
Fuel Feeding System — Engines 6068HCQ06
Fuel Feeding System — Engines 6081AJ01
Fuel Feeding System — Engines 6068HCQ81 and 6068HCQ82
Fuel Tank Cap
Cleaning Primary Filter
Bleeding off Water from Primary Fuel Filter (Mechanical Transfer Pump)
Bleeding off Water from Primary Fuel Filter (Electrical Transfer Pump)
Replacing Fuel Filter — Engines 6068HCQ81 and 6068HCQ82
Replacing Fuel Filter — Engines 6068TCQ18 and 6068HCQ06
Replacing Fuel Filter - Engines 6081AJ01
Bleeding the Fuel System
Bleeding Fuel in Final Fuel Filter
Bleeding Fuel System at the Fuel Injection Nozzles
Removing and Installing Fuel Tank
Throttle Parts
Adjustment of Throttle Lever (Engines without ECU)
Group 10: Air Intake System
Cooling System, Exhaust and Air Intake — Engines 6068TCQ18
Cooling System, Exhaust and Air Intake — Engines 6068HCQ06, 6068HCQ81 and 6068HCQ82
Cooling System, Exhaust and Air Intake — Engines 6081AJ01
Removing Engine Air Filter— Engines 6068TCQ18
Removing Engine Air Filter— Engines 6068HCQ06, 6068HCQ81 and 6068HCQ82
Removing Engine Air Filter— Engines 6081AJ01
Cleaning and Inspecting Filter Insert
Mounting Engine Air Filter Components
Group 15: Cooling system
Engine Coolant
Filling Up Engine Cooling System
Radiator Coolant Level
Cooling System—Flushing Sequence
Changing Engine Coolant
Radiator Components — Engines 6068TCQ18 and 6081AJ01
Radiator Components — Engines 6068HCQ06, 6068HCQ81 and 6068HCQ82
Radiator Rotating Screen Components
Radiator Rotating Screen Components
Section 40: Electrical System
Group 05: General Information
Special Tools
Remove Connector Body from Blade Terminals
Electrical Connector Handling
Replace SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connectors
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Replace Small MATE-N-LOK MATE-N-LOK is a trademark of AMP Inc. Socket Connector
Replace CPC Blade Type Connectors
Group 10: Battery
Prevent Battery Explosions
Removing Battery
Battery Switch
Installing and Connecting the Battery
Using a Booster Battery
Group 15: Alternator
General Information
Removing the Alternator
Checking Tension of Alternator V-Belt Tensioner Spring and Belt Wear
Checking Tensioner Spring Tension
Replacing Fan/Alternator V-Belt
Group 20: Starter Motor
Starter Motor
Repairing the Starting Relay
Group 25: Main Electrical System
Electronic Boards
Removing Main Electrical Box
Accessing Header Control Board
Fuse Tester
Starter Motor Relay — Engines 6068TCQ18, 6081AJ01, 6068HCQ81 and 6068HCQ82
Starter Motor Relay— Engines 6068HCQ06
Fuse and Relay Board
Relay and Diode Board
Identification of Hydraulic System Type
Solenoid Valves (Electric Valves) on Main Hydraulic Valve Block - A-Type
Solenoid Valves (Electric Valves) on Secondary Hydraulic Valve Block - A-Type
Solenoid Valves (Electric Valves) on Unified Hydraulic Valve Block - B-Type
Group 30: Operator Presence Switch
Special Tools
Removing and Installing the Switch
Section 50: Power Train
Group 05: Engine Power Take-Off
Engine Output Shaft Components
Removing the Quadruple Pump Belt Tensioner
Removing Power Take-off Components
Installing Power Take-off Components
Group 10: Transmission and Gear box
Other Material
Specification
Transmission Oil
Draining Oil, Removal of Suction Screen
Removing Transmission
Removing and Repairing Shifter Yoke and Shifter Cam
Installing Shifter Yokes
Installing the Front Cover with Shifter Cam—Latin America
Installing the Front Cover with Shifter Cam—Europe
Removal and Installation of Transmission Lube Pump
Removing and Installing of Transmission Lubrication Pump
Removal of Back-Shaft
Removing Differential
Exploded View of the Pinion
Exploded View of Input Shaft
Removal of Differential Parts
Assembling Differential Parts
Assembling Differential
Ground Speed Sensor
Adjusting Bearing Play of Differential Set
Adjusting Bearing Play of Back-shaft
Installing the Transmission
Group 15A: Final Drives - 1470 ( - 0090583) and 1570 ( - 0090276)
Special Tools
Specifications
Specification
Adjusting Play of Final Drive Axle End Bearings
Changing Final Drive Oil
Group 15B: Final Drives - 1470 (0090584) and 1570 (0090277 - ) and W330
Special Tools
Specifications
Specification
Repairing Final Drive
Changing Final Drive Oil
Group 20: Hydrostatic Ground Speed Drive
Special Tools
Other Material
Specifications
Serial Number Plate