John Deere 1050K Crawler Dozer Service Repair Manual TM13097X19 PDF - MJODTM13097X19.zip
Full service and repair documentation for the John Deere 1050K Crawler Dozer (PIN: 1T01050K**F268234-), containing everything needed to maintain, fix, and overhaul the machine the way professional technicians do.
The John Deere 1050K Crawler Dozer workshop repair manual covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13097X19 - John Deere 1050K Crawler Dozer Technical Manual - Repair.PDF
TM13097X19 - John Deere 1050K Crawler Dozer Technical Manual - Repair.EPUB
Total Pages: 854 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Drive Axle Housing and Support
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Transmission
Removal and Installation
Controls Linkage
Input Drive Shafts and U-Joints
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cold Weather Starting Aids
Cooling Systems
Intake System
External Exhaust Systems
External Fuel Supply Systems
Park Brake
Removal and Installation
Controls Linkage
Hydraulic System
Equipment Attaching
Drawbar
Electrical System
Removal and Installation
Frame or Supporting Structure
Frame Installation
Frame Bottom Guards
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Grille and Grille Housing
Safety and Convenience
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Bulldozer
Blade
Frames
Hydraulic System
Ground Conditioning Tool
Ripper Remove and Install-If Equipped
Blades, Teeth, and Shanks
Hydraulic System
Dealer Fabricated Tools
tm13097x19 - 1050K Crawler Dozer
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
High Debris Applications
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over and Machine Damage
Use Special Care When Operating
Inspect and Maintain ROPS
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Machines Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Use Proper Lifting Equipment
Clean Exhaust Filter Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Tracks
Group 0130: Track System
Welding On Machine
Track Guides Remove and Install
Carrier Roller Wear Inspection
Carrier Roller Remove and Install
Carrier Roller Disassemble and Assemble
Metal Face Seals Inspection
Carrier Roller Leakage Test
Track Roller Wear Inspection
Track Roller Remove and Install
Track Roller Disassemble and Assemble
Track Roller Leakage Test
Track Shoe Grouser Wear Inspection
Track Shoe Remove and Install
Crossbar Remove and Install
Crossbar Bushings and Seals Remove and Install
Pivot Shaft Disassemble and Assemble
Track Link Height Inspection
Bushing Outside Diameter for Lubricated Track Chain Inspection
Track Pitch for Lubricated Track Chain Inspection
Lubricated Track Chain Remove and Install
Lubricated Track Chain to Turn Bushings and Lubricate Chain Disassemble and Assemble
Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate Disassemble and Assemble
Track Sag Adjustment
Track Adjuster Cylinder and Recoil Spring Remove and Install
Track Adjuster Recoil Spring Disassemble and Assemble
Track Adjuster Cylinder Disassemble and Assemble
Track Frame Remove and Install
Front Idler Wear Inspection
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Front Idler Wear Bar Remove and Install
Front Idler Oil Leakage Test
Sprocket Segment Remove and Install
Section 02: Axles and Suspension Systems
Group 0201: Drive Axle Housing and Support
Final Drive Remove and Install
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Outer Planet Carrier Remove and Install
Outer Planet Carrier Disassemble and Assemble
Ring Gear and Hub Remove and Install
Ring Gear and Hub Disassemble and Assemble
Final Drive Metal Face Seal Remove and Install
Mid-Range Planet Carrier Housing Remove and Install
Mid-Range Planetary Disassemble and Assemble
Inner Housing Cover Disassemble and Assemble
Inner Final Drive Housing Disassemble and Assemble
Final Drive Seal Leakage Check
Group 0260: Hydraulic System
Final Drive Flushing Valve Remove and Install
Section 03: Transmission
Group 0300: Removal and Installation
Hydrostatic Pump and Motor Initial Start-Up Procedure
Hydrostatic Pump Remove and Install
Hydrostatic Motor Remove and Install
Hand Pump Valve Remove and Install
Neutral Charge Valve Remove and Install
Bypass Control Valve Remove and Install
Group 0315: Controls Linkage
Transmission Control Lever (TCL) Remove and Install
Transmission Control Lever (TCL) Disassemble and Assemble
Decelerator/Brake Pedal Remove and Install
Decelerator/Brake Pedal Disassemble and Assemble
Group 0325: Input Drive Shafts and U-Joints
Damper Drive Remove and Install
Group 0360: Hydraulic System
Hydrostatic Pump Disassemble
Charge Pump Disassemble and Assemble
Pump Displacement Control Valve (PDCV) Disassemble and Assemble
Multi-Function Valve Remove and Install
Multi-Function Valve Disassemble and Assemble
Hydrostatic Pump Assemble
Hydrostatic Motor Disassemble
Hydrostatic Motor Assemble
Hydrostatic Reservoir Remove and Install
Section 04: Engine
Group 0400: Removal and Installation
John Deere Engine
Engine Remove and Install
Engine Mounts Remove and Install
Belt Routing
Section 05: Engine Auxiliary System
Group 0505: Cold Weather Starting Aids
Engine Coolant Heater Remove and Install
Start Aid Remove and Install
Group 0510: Cooling Systems
Cooling Package Remove and Install
Charge Air Cooler Remove and Install
Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Hydrostatic Oil Cooler Remove and Install
Fuel Cooler Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Precleaner Remove and Install—If Equipped
Group 0530: External Exhaust Systems
Exhaust Tube Remove and Install
JDG11341 Bellows Alignment Fixture
Exhaust Bellows Alignment Procedure
Diesel Oxidation Catalyst (DOC) Remove and Install
Diesel Particulate Filter (DPF) Remove and Install
Exhaust Filter Remove and Install
Service Filter Cleaning
Selective Catalyst Reduction (SCR) Remove and Install
Diesel Exhaust Fluid (DEF) Tank Remove and Install
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Primary Fuel Filter and Water Separator Remove and Install
Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped
Fast Fill Fuel System Disassemble and Assemble
Section 11: Park Brake
Group 1100: Removal and Installation
Park Brake Remove and Install
Park Brake Valve Remove and Install
Group 1115: Controls Linkage
Park Lock Linkage Remove and Install
Group 1160: Hydraulic System
Park Brake Disassemble and Assemble
Section 15: Equipment Attaching
Group 1511: Drawbar
Drawbar Remove and Install
Section 16: Electrical System
Group 1600: Removal and Installation
Blade Control Lever Remove and Install
Auxiliary Control Handle Remove and Install
Exhaust Filter Sensor Installation
Rotary Sensor Remove and Install
Air Conditioner Freeze Control Switch Remove and Install
Controller Remove and Install
Installation of Repair Wire Assembly (RWA)
Replace Weather Pack™ Connector
Install Weather Pack™ Contact
Replace DEUTSCH® Connectors
Install DEUTSCH® Contact
Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors
Replace CINCH CINCH is a trademark of the Cinch Co. Connectors
Install CINCH CINCH is a trademark of the Cinch Co. Contact
Repair 32 and 48 Way CINCH CINCH is a trademark of the Cinch Co. Connectors
Replace (Pull Type) Metri-Pack™ Connectors
Replace (Push Type) Metri-Pack™ Connectors
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding Repair of Major Structures
Group 1746: Frame Bottom Guards
Bottom Guards Remove and Install
Group 1749: Chassis Weights
Rear Counterweight Remove and Install
Rear Storage/Counterweight Remove and Install—Waste Handler Only
Section 18: Operator's Station
Group 1800: Removal and Installation
Cab Remove and Install
Group 1810: Operator Enclosure
Windowpanes Remove and Install
Window Wiper Motor Remove and Install
Window Washer Pumps Remove and Install
Hand Pump Bleed Procedure