Caterpillar 24M Motor Grader Workshop Repair Service Manual PDF - MCAT24MOPEK.zip
Caterpillar 24M Motor Graders Repair & Service Manual
A full workshop and repair guide for Caterpillar 24M Motor Graders, complete with electrical schematics, offering everything needed to maintain, troubleshoot, and overhaul these machines to a professional standard.
Caterpillar 24M Motor Graders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M96382 - Schematic (24M Motor Grader Electrical System, Main Cab and Chassis 442-1794-01).pdf
UENR2143 - Schematic (24M Motor Grader Hydraulic System).pdf
UENR3487 - Disassembly and Assembly (24M Motor Grader Engine Supplement).pdf
UENR3490 - Disassembly and Assembly (24M Motor Grader Machine Systems).pdf
UENR3491 - Specifications (24M Motor Grader Power Train).pdf
UENR3492 - Systems Operation (24M Motor Grader Power Train).pdf
UENR3492 - Testing and Adjusting (24M Motor Grader Power Train).pdf
UENR3493 - Specifications (24M Motor Grader Hydraulic and Steering System).pdf
UENR3495 - Specifications (24M Motor Grader Braking and Hydraulic Fan System).pdf
UENR3497 - Specifications (24M Motor Grader Machine Systems).pdf
UENR3497 - Systems Operation (24M Motor Grader Machine Systems).pdf
UENR3497 - Testing and Adjusting (24M Motor Grader Machine Systems).pdf
UENR3498 - Disassembly and Assembly (24M Motor Grader Power Train).pdf
UENR4652 - Systems Operation (24M Motor Grader Power Train Electronic Control System).pdf
UENR4652 - Testing and Adjusting (24M Motor Grader Power Train Electronic Control System).pdf
UENR4652 - Troubleshooting (24M Motor Grader Power Train Electronic Control System).pdf
UENR4662 - Schematic (24M Motor Grader Electrical System, Main Cab, Additional Cab Components and Front Chassis, Rear Chassis and Engine (For SN B931-203).pdf
PRODUCT DETAILS:
Total Pages: 2,861 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
M96382 - Schematic (24M Motor Grader Electrical System, Main Cab and Chassis 442-1794-01).......2
Feature.......2
Cover Page.......4
Information.......0
Component Location.......0
Volume 1 of 3 - Main Cab.......5
Volume 2 of 3 - Additional Cab Components And Front Chassis.......6
Volume 3 of 3 - Rear Chassis And Engine.......7
Connector Location.......0
Volume 1 of 3 - Main Cab.......8
Volume 2 of 3 - Additional Cab Components And Front Chassis.......9
Volume 3 of 3 - Rear Chassis And Engine.......10
CID/MID/FMI.......0
Volume 2 of 3 - Additional Cab Components And Front Chassis.......11
Volume 3 of 3 - Rear Chassis And Engine.......12
Specifications and Related Manuals.......0
Volume 1 of 3 - Main Cab.......13
Volume 2 of 3 - Additional Cab Components And Front Chassis.......14
Volume 3 of 3 - Rear Chassis And Engine.......15
Schematics.......0
Volume 1 of 3 - Main Cab.......16
Volume 2 of 3 - Additional Cab Components And Front Chassis.......17
Volume 3 of 3 - Rear Chassis And Engine.......18
Machine Views.......0
Volume 1 of 3 - Main Cab.......0
Cab Rear View.......19
Cab Top View.......20
Front Console.......21
Fuse Block.......22
Operator Console - Left.......23
Operator Console - Right.......24
Right Cab - Inside View.......25
Volume 2 of 3 - Additional Cab Components And Front Chassis.......0
240V AC Heater.......26
Below Cab Frame View.......27
Cab Lighting Connections.......28
Grade Control.......29
LH And RH Pod.......30
LH Front Frame View.......31
MSS.......32
Product Link.......33
RH Front Frame View.......34
Vision System.......35
Battery Wiring.......36
Engine.......37
Filter Wiring.......38
Hitch Harness.......39
LH Frame View.......40
Radiator View.......41
RH Frame View.......42
Transmission.......43
UENR2143 - Schematic (24M Motor Grader Hydraulic System).......44
Collage.......45
Main.......77
Feature.......77
Cover Page.......78
Information.......0
Component Location.......0
Volume 1 of 2 - Main Schematic.......79
Volume 2 of 2 - Fan, Break, and Differential Lock Circuit.......80
Tap Location.......0
Volume 1 of 2 - Main Schematic.......81
Volume 2 of 2 - Fan, Break, and Differential Lock Circuit.......82
Fluid Power Symbols.......83
Electrical Symbols.......84
Schematics.......0
Volume 1 of 2 - Main Schematic.......85
Volume 2 of 2 - Fan, Break, and Differential Lock Circuit.......86
Machine Views.......0
Volume 1 of 2 - Main Schematic.......0
Chassis centre view.......87
Front chassis.......88
Hydraulic tank and filter.......89
Rear chassis.......90
Volume 2 of 2 - Fan, Break, and Differential Lock Circuit.......0
Chassis.......91
Cooling fan unit.......92
UENR3487 - Disassembly and Assembly (24M Motor Grader Engine Supplement).......93
Aftercooler - Remove and Install.......94
Air Cleaner - Remove and Install.......106
Alternator - Remove and Install.......112
Electric Starting Motor - Remove and Install.......118
Engine Enclosure (Hood) - Install.......122
Engine Enclosure (Hood) - Remove.......130
Engine Oil Cooler - Install.......140
Engine Oil Cooler - Remove.......145
Engine Oil Filter Base - Assemble.......150
Engine Oil Filter Base - Disassemble.......152
Engine Oil Filter Base - Install.......154
Engine Oil Filter Base - Remove.......156
Engine Oil Filter and Base - Remove and Install.......159
Engine and Torque Converter - Connect.......163
Engine and Torque Converter - Install.......165
Engine and Torque Converter - Remove.......178
Engine and Torque Converter - Separate.......195
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install.......197
Fuel Priming Pump and Water Separator - Remove and Install.......202
Muffler - Remove and Install.......207
Radiator Core - Remove and Install.......218
Radiator Top Tank - Remove and Install.......222
Refrigerant Compressor - Remove and Install.......233
Steering Frame Lock - Separate and Connect.......241
Turbocharger - Remove and Install.......245
Vibration Damper and Pulley - Remove and Install.......253
Water Pump - Remove and Install.......266
Water Temperature Regulator - Remove and Install.......273
UENR3490 - Disassembly and Assembly (24M Motor Grader Machine Systems).......279
Accumulator (Blade Cushion) - Remove and Install.......284
Air Conditioner and Heater - Assemble.......288
Air Conditioner and Heater - Disassemble.......298
Air Conditioner and Heater - Install.......308
Air Conditioner and Heater - Remove.......313
Articulation Cylinder - Remove and Install.......319
Bank Valve - Assemble.......329
Bank Valve - Disassemble.......337
Bank Valve - Install - Left Side.......345
Bank Valve - Install - Right Side.......351
Bank Valve - Remove - Left Side.......356
Bank Valve - Remove - Right side.......362
Battery - Remove and Install.......368
Blade - Remove and Install.......374
Blade Lift Cylinder - Remove and Install.......381
Blade Tip Cylinder - Remove and Install.......388
Blower Motor (Air Conditioner and Heater) - Remove and Install.......396
Bottom Guard - Remove and Install.......401
Bracket (Circle) - Remove and Install.......405
Brake Accumulator - Remove and Install.......419
Brake Release Pump and Motor (Parking and Secondary) - Assemble.......424
Brake Release Pump and Motor (Parking and Secondary) - Disassemble.......428
Brake Release Pump and Motor (Parking and Secondary) - Install.......432
Brake Release Pump and Motor (Parking and Secondary) - Remove.......435
Cab - Install.......439
Cab - Remove.......448
Centershift Cylinder - Remove and Install.......457
Circle - Install - Segment.......464
Circle - Remove - Segment.......470
Circle Drive - Assemble.......477
Circle Drive - Disassemble.......488
Circle Drive - Install.......496
Circle Drive - Remove.......498
Control Manifold (Brake, Hydraulic Fan) - Assemble.......500
Control Manifold (Brake, Hydraulic Fan) - Disassemble.......508
Control Manifold (Brake, Hydraulic Fan) - Install.......516
Control Manifold (Brake, Hydraulic Fan) - Remove.......519
Control Manifold (Parking Brake) - Assemble.......523
Control Manifold (Parking Brake) - Disassemble.......525
Control Manifold (Parking Brake) - Install.......527
Control Manifold (Parking Brake) - Remove.......530
Control Manifold (Pilot Shutoff) - Assemble.......534
Control Manifold (Pilot Shutoff) - Disassemble.......538
Control Manifold (Pilot Shutoff) - Install.......542
Control Manifold (Pilot Shutoff) - Remove.......546
Control Manifold (Steering Backup) - Assemble.......551
Control Manifold (Steering Backup) - Disassemble.......554
Control Manifold (Steering Backup) - Remove and Install.......557
Drawbar - Install - Ball Socket and Ball stud.......561
Drawbar - Remove - Ball Socket and Ball stud.......567
Duo-Cone Conventional Seals - Install.......575
Fan and Piston Motor (Hydraulic Fan) - Install.......587
Fan and Piston Motor (Hydraulic Fan) - Remove.......591
Front Axle - Install.......596
Front Axle - Remove.......603
Front Frame from Rear Frame (Articulating Hitch) - Separate.......613
Front Frame to Rear Frame (Articulating Hitch) - Connect.......633
Fuel Level Sensor - Remove and Install.......657
Fuel Tank - Install.......659
Fuel Tank - Remove.......668
Gear Pump (Differential Lock) - Assemble.......678
Gear Pump (Differential Lock) - Disassemble.......681
Gear Pump (Differential Lock) - Install.......685
Gear Pump (Differential Lock) - Remove.......687
Gear Pump (Secondary Steering) - Assemble.......690
Gear Pump (Secondary Steering) - Disassemble.......695
Gear Pump (Secondary Steering) - Install.......700
Gear Pump (Secondary Steering) - Remove.......704
Gerotor Motor (Circle Drive) - Assemble.......709
Gerotor Motor (Circle Drive) - Disassemble.......714
Gerotor Motor (Circle Drive) - Install - Front.......720
Gerotor Motor (Circle Drive) - Install - Rear.......722
Gerotor Motor (Circle Drive) - Remove - Front.......724
Gerotor Motor (Circle Drive) - Remove - Rear.......727
Hydraulic Oil Cooler - Remove and Install.......730
Hydraulic Tank and Filter - Install.......735
Hydraulic Tank and Filter - Remove.......743
Joystick Control - Remove and Install.......751
Oil Filter and Base (Hydraulic) - Assemble - Advanced Efficiency.......756
Oil Filter and Base (Hydraulic) - Assemble.......757
Oil Filter and Base (Hydraulic) - Disassemble - Advanced Efficiency.......760
Oil Filter and Base (Hydraulic) - Disassemble.......761
Oil Filter and Base (Hydraulic) - Install - Fan, Brake, and Implement.......764
Oil Filter and Base (Hydraulic) - Install - Hydraulic Return.......768
Oil Filter and Base (Hydraulic) - Install - Pilot Oil.......771
Oil Filter and Base (Hydraulic) - Install - Power Train.......774
Oil Filter and Base (Hydraulic) - Install - Steering and Implement.......777
Oil Filter and Base (Hydraulic) - Remove - Fan, Brake, and Implement.......781
Oil Filter and Base (Hydraulic) - Remove - Hydraulic Return.......786
Oil Filter and Base (Hydraulic) - Remove - Pilot Oil.......790
Oil Filter and Base (Hydraulic) - Remove - Power Train.......794
Oil Filter and Base (Hydraulic) - Remove - Steering and Implement.......798
Piston Motor (Hydraulic Fan) - Assemble.......803
Piston Motor (Hydraulic Fan) - Disassemble.......810
Piston Pump (Hydraulic Fan) - Assemble.......817
Piston Pump (Hydraulic Fan) - Disassemble.......827
Piston Pump (Hydraulic Fan) - Install.......835
Piston Pump (Hydraulic Fan) - Remove.......837
Piston Pump (Implement) - Assemble.......839
Piston Pump (Implement) - Disassemble.......845
Piston Pump (Implement) - Install.......852
Piston Pump (Implement) - Remove.......857
Piston Pump (Implement, Steering) - Assemble.......863
Piston Pump (Implement, Steering) - Disassemble.......871
Piston Pump (Implement, Steering) - Install.......879
Piston Pump (Implement, Steering) - Remove.......881
Ripper - Install.......883
Ripper - Remove.......891
Ripper Lift Cylinder - Remove and Install.......899
Screen (Hydraulic Tank) - Remove and Install.......909
Seat - Remove and Install.......913
Sequence Valve (Ripper) - Assemble.......917
Sequence Valve (Ripper) - Disassemble.......919
Sequence Valve (Ripper) - Install.......921
Sequence Valve (Ripper) - Remove.......925
Sideshift Cylinder - Remove and Install.......929
Slack Adjuster - Assemble.......938
Slack Adjuster - Disassemble.......941
Slack Adjuster - Install.......944
Slack Adjuster - Remove.......947
Sleeve Bearing (Circle) - Remove and Install.......950
Spindle Housing - Install.......955
Spindle Housing - Remove.......960
Steering Control Valve - Assemble - Unloader.......968
Steering Control Valve - Assemble.......971
Steering Control Valve - Disassemble - Unloader.......974
Steering Control Valve - Disassemble.......977
Steering Control Valve - Remove and Install - Unloader.......989
Steering Control Valve - Remove and Install.......994
Steering Cylinder - Remove and Install.......997
Steering Frame Lock - Separate and Connect.......1017
Swivel - Assemble.......1021
Swivel - Disassemble.......1026
Swivel - Install.......1033
Swivel - Remove.......1036
Tie Rod (Steering) - Remove and Install.......1040
Wheel Lean Arm and Axle Bushings - Install.......1045
Wheel Lean Arm and Axle Bushings - Remove.......1051
Wheel Lean Bar - Remove and Install.......1056
Wheel Lean Cylinder - Remove and Install.......1059
Wheel Spindle - Install.......1067
Wheel Spindle - Remove - Front Wheel.......1071
Wheel and Tire (Front) - Remove and Install.......1076
Window Wiper and Wiper Motor (Front) - Remove and Install.......1080
Window Wiper and Wiper Motor (Rear) - Remove and Install.......1090
Yoke - Remove and Install - Blade Lift Cylinder.......1099
Yoke - Remove and Install - Center Shift Cylinder.......1104
UENR3491 - Specifications (24M Motor Grader Power Train).......1113
Differential Lock Pump.......1114
Differential and Bevel Gear.......1115
Drive Chain.......1118
Drive Shaft (Lower).......1119
Drive Shaft (Upper).......1121
Final Drive.......1123
Gear Pump (Transmission).......1125
Hydraulic Filter (Differential).......1127
Input Transfer Gears.......1128
Modulating Valve (Torque Converter Lockup Clutch).......1130
Modulating Valve (Transmission Hydraulic Control).......1131
Oil Filter (Power Train).......1132
Output Transfer Gear and Case.......1135