John Deere R4038 Self-Propelled Sprayer Parts Catalog PC12560 PDF Engine 6090HN007 6090HN008 6090HN009 - MJODPC12560.zip

An all-inclusive factory Parts Manual for the John Deere R4038 Self-Propelled Sprayer, packed with the complete OEM components data needed to keep, service, and fix your machine just like a seasoned technician.

John Deere R4038 Self-Propelled Sprayer (Engine 6090HN007, 6090HN008, 6090HN009) (PC12560).pdf

PRODUCT DETAILS:

Total Pages: 3,427 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Document Type: Parts Catalog

NOTES: Operator's Manual, Component Technical Manual, Repair Technical Manual, & Operation & Test Technical Manual (Electrical Wiring Diagrams included) available upon request

TABLE OF CONTENTS

020 Engine 6090HN008-RE554518...2

ST120877 - 2603 Engine Coolant Heater...4

ST122203 - 4903 Valve Actuating Mechanism...6

ST130073 - 1102 Valve Cover...8

ST130096 - 5101 Cylinder Head with Valves...10

ST130097 - 5299 Cylinder Block Fittings...13

ST130103 - 7701 Timing Gear Cover...15

ST133164 - 1601 Fuel Injection System...17

ST133196 - 7899 Air Compressor Mounting Plug...22

ST252122 - 8997 Exhaust Gas Recirculation Plug (001097 - 001097)...24

ST257563 - 6535 Turbocharger...26

ST30548 - 1707 Intake Manifold...28

ST30551 - 2001 Water Pump...30

ST30566 - 4397 Starting Aid...32

ST30568 - 4701 Crankshaft and Bearings...34

ST30570 - 4801 Connecting Rods and Pistons...36

ST30576 - 5708 Water Pump Inlet...38

ST37878 - 3902 Thermostat Housing...40

ST379300 - 2819 Exhaust Manifold...42

ST380021 - 1303 Crankshaft Pulley and Damper...44

ST380387 - 2201 Engine Thermostat...46

ST386277 - 1499 Flywheel Housing...48

ST389701 - 4601 Cylinder Block...50

ST525533 - 3523 Fuel Filter...53

ST536113 - 5003 Engine Oil Pump...57

ST5538 - 9801 Lift Straps...59

ST5786 - 2107 Thermostat Cover...61

ST696764 - 1573 Flywheel...63

ST74636 - 6293 Alternator Mounting...65

ST766634 - 1963 Oil Pan...67

ST790715 - 8469 Engine Wiring Harness...69

ST791093 - 5963 Engine Oil Cooler and Oil Filter...76

ST798220 - 9901 Replacement Engine...80

ST804198 - 9901 Short Block Assembly...82

ST883725 - 3007 Starting Motor ( - 025227)...88

ST883731 - 3009 Starter Motor (025232 - )...90

ST891176 - 4061 Engine Oil Dipstick...93

021 Engine 6090HN007-RE548159...95

ST120845 - 1321 Crankshaft Pulley...97

ST120877 - 2603 Engine Coolant Heater...99

ST120905 - 4702 Crankshaft and Bearings...101

ST120956 - 9901 Connecting Rod Bearing Kit...103

ST122156 - 1496 Flywheel Housing...105

ST122184 - 3123 Alternator...107

ST122203 - 4903 Valve Actuating Mechanism...109

ST122212 - 5709 Water Pump Inlet...111

ST130110 - 9901 Main Bearing Kit...113

ST130112 - 9901 Crankshaft Thrust Bearing Kit...115

ST130127 - 9901 Service Kit, Cylinder Head Bolts...117

ST134187 - 5002 Engine Oil Pump...119

ST134195 - 6801 Damper...121

ST141523 - 7896 Air Compressor Mounting Plug...123

ST141999 - 2917 Ventilating System...125

ST21695 - 2002 Water Pump...129

ST256513 - 7708 Timing Gear Cover...131

ST271071 - 1551 Flywheel...134

ST558827 - 3009 Starter Motor...136

ST637709 - 9901 O Ring Kit, Cylinder Liner...139

ST729648 - 9812 Lift Straps...141

ST743320 - 1123 Rocker Arm Cover...143

ST743426 - 3927 Thermostat Housing...145

ST746151 - 4805 Connecting Rods and Pistons...148

ST746259 - 5104 Cylinder Head with Valves...150

ST748891 - 5942 Oil Cooler and Oil Filter...153

ST750419 - 1612 Fuel Injection System...157

ST751009 - 4611 Cylinder Block...162

ST754294 - 2827 Exhaust Manifold...165

ST754445 - 1716 Air Intake...168

ST755127 - 7313 Fuel Dosing System...171

ST755997 - 6568 Turbocharger...175

ST766634 - 1963 Oil Pan...180

ST766737 - 4060 Engine Oil Dipstick...182

ST767412 - 8919 Exhaust Gas Recirculation...184

ST787267 - 6139 Aftertreatment, Exhaust System...188

ST790771 - 9901 Replacement Engine...192

ST790812 - 8463 Engine Wiring Harness...194

ST791588 - 9901 Nozzle kit...205

ST804196 - 9901 Piston Ring Kit...207

ST809665 - 9901 Gasket Kit, Cylinder Head Removal...209

ST817943 - 9901 Starter Motor Kit...216

ST857613 - 9901 Water Pump Repair Kit...218

ST872717 - 3526 Fuel Filter ( - 000220)...220

ST872718 - 3527 Fuel Filter (000360 - )...224

ST915354 - 9901 Short Block Assembly...229

ST916027 - 9901 Engine Overhaul Kit (2_3)...231

ST916726 - 9901 Engine Overhaul Kit (1_3)...234

ST916870 - 9901 Engine Overhaul Kit (3_3)...242

ST918101 - 9901 Piston Liner Kit...249

ST925552 - 9901 Engine Gasket Kit (1_2)...251

ST928551 - 9901 Engine Gasket Kit (2_2)...256

ST930277 - 9901 Short Block Hardware Kit (1_4)...261

ST930280 - 9901 Short Block Hardware Kit (2_4)...264

ST930284 - 9901 Short Block Hardware Kit (3_4)...267

ST930288 - 9901 Short Block Hardware Kit (4_4)...270

022 Engine 6090HN007-RG39572...272

ST120845 - 1321 Crankshaft Pulley...274

ST120877 - 2603 Engine Coolant Heater...276

ST120905 - 4702 Crankshaft and Bearings...278

ST122156 - 1496 Flywheel Housing...280

ST122184 - 3123 Alternator...282

ST122203 - 4903 Valve Actuating Mechanism...284

ST122212 - 5709 Water Pump Inlet...286

ST134187 - 5002 Engine Oil Pump...288

ST134195 - 6801 Damper...290

ST141523 - 7896 Air Compressor Mounting Plug...292

ST141999 - 2917 Ventilating System...294

ST21695 - 2002 Water Pump...298

ST256513 - 7708 Timing Gear Cover...300

ST271071 - 1551 Flywheel...303

ST558827 - 3009 Starter Motor...305

ST657287 - 1919 Oil Pan...308

ST729648 - 9812 Lift Straps...310

ST743320 - 1123 Rocker Arm Cover...312

ST743426 - 3927 Thermostat Housing...314

ST746151 - 4805 Connecting Rods and Pistons...317

ST746259 - 5104 Cylinder Head with Valves...319

ST746285 - 3527 Fuel Filter...322

ST748891 - 5942 Oil Cooler and Oil Filter...327

ST750419 - 1612 Fuel Injection System...331

ST751009 - 4611 Cylinder Block...336

ST754294 - 2827 Exhaust Manifold...339

ST754445 - 1716 Air Intake...342

ST755127 - 7313 Fuel Dosing System...345

ST755997 - 6568 Turbocharger...349

ST766737 - 4060 Engine Oil Dipstick...354

ST767412 - 8919 Exhaust Gas Recirculation...356

ST787267 - 6139 Aftertreatment, Exhaust System...360

ST790771 - 9901 Replacement Engine...364

ST790812 - 8463 Engine Wiring Harness...366

ST813649 - 9901 Engine Overhaul Kit...377

ST814149 - 9901 Short Block Assembly...379

ST918764 - 9901 Engine Rebuild Gasket Kit...381

ST919296 - 9901 Engine Rebuild Gasket Kit...384

023 Engine 6090HN009-DZ10632...391

ST120845 - 1321 Crankshaft Pulley...393

ST120877 - 2603 Engine Coolant Heater...395

ST120905 - 4702 Crankshaft and Bearings...397

ST120946 - 9901 Crankshaft Thrust Bearing Kit...399

ST120956 - 9901 Connecting Rod Bearing Kit...401

ST122156 - 1496 Flywheel Housing...403

ST122212 - 5709 Water Pump Inlet...405

ST130110 - 9901 Main Bearing Kit...407

ST130127 - 9901 Service Kit, Cylinder Head Bolts...409

ST134195 - 6801 Damper...411

ST141523 - 7896 Air Compressor Mounting Plug...413

ST141990 - 9901 Gasket Kit, Cylinder Head Removal...415

ST141999 - 2917 Ventilating System...422

ST21695 - 2002 Water Pump...426

ST256513 - 7708 Timing Gear Cover...428

ST271071 - 1551 Flywheel...431

ST558827 - 3009 Starter Motor...433

ST593921 - 4903 Valve Actuating Mechanism...436

ST637709 - 9901 O Ring Kit, Cylinder Liner...438

ST673061 - 5002 Engine Oil Pump...440

ST729648 - 9812 Lift Straps...442

ST743320 - 1123 Rocker Arm Cover...444

ST743426 - 3927 Thermostat Housing...446

ST746151 - 4805 Connecting Rods and Pistons...449

ST746259 - 5104 Cylinder Head with Valves...451

ST746285 - 3527 Fuel Filter...454

ST748891 - 5942 Oil Cooler and Oil Filter...459

ST750419 - 1612 Fuel Injection System...463

ST751009 - 4611 Cylinder Block...468

ST754294 - 2827 Exhaust Manifold...471

ST754445 - 1716 Air Intake...474

ST755127 - 7313 Fuel Dosing System...477

ST755997 - 6568 Turbocharger...481

ST766634 - 1963 Oil Pan...486

ST766737 - 4060 Engine Oil Dipstick...488

ST767412 - 8919 Exhaust Gas Recirculation...490

ST790812 - 8463 Engine Wiring Harness...494

ST791588 - 9901 Nozzle kit...505

ST804196 - 9901 Piston Ring Kit...507

ST817943 - 9901 Starter Motor Kit...509

ST857613 - 9901 Water Pump Repair Kit...511

ST860219 - 61FY Aftertreatment, Exhaust System...513

ST860633 - 9901 Replacement Engine...516

ST915354 - 9901 Short Block Assembly...518

ST916027 - 9901 Engine Overhaul Kit (2_3)...520

ST916726 - 9901 Engine Overhaul Kit (1_3)...523

ST916870 - 9901 Engine Overhaul Kit (3_3)...531

ST918101 - 9901 Piston Liner Kit...538

ST925552 - 9901 Engine Gasket Kit (1_2)...540

ST928551 - 9901 Engine Gasket Kit (2_2)...545

ST930277 - 9901 Short Block Hardware Kit (1_4)...550

ST930280 - 9901 Short Block Hardware Kit (2_4)...553

ST930284 - 9901 Short Block Hardware Kit (3_4)...556

ST930288 - 9901 Short Block Hardware Kit (4_4)...559

024 Engine 6090HN018-DZ113086...561

ST120845 - 1321 Crankshaft Pulley...563

ST120853 - 1496 Flywheel Housing...565

ST120877 - 2603 Engine Coolant Heater...567

ST120905 - 4702 Crankshaft and Bearings...569

ST120946 - 9901 Crankshaft Thrust Bearing Kit...571

ST120947 - 9901 Main Bearing Kit...573

ST120956 - 9901 Connecting Rod Bearing Kit...575

ST122212 - 5709 Water Pump Inlet...577

ST130127 - 9901 Service Kit, Cylinder Head Bolts...579

ST134187 - 5002 Engine Oil Pump...581

ST134195 - 6801 Damper...583

ST141523 - 7896 Air Compressor Mounting Plug...585

ST141999 - 2917 Ventilating System...587

ST21695 - 2002 Water Pump...591

ST256513 - 7708 Timing Gear Cover...593

ST271071 - 1551 Flywheel...596

ST558827 - 3009 Starter Motor...598

ST593921 - 4903 Valve Actuating Mechanism...601

ST637709 - 9901 O Ring Kit, Cylinder Liner...603

ST729648 - 9812 Lift Straps...605

ST743320 - 1123 Rocker Arm Cover...607

ST743426 - 3927 Thermostat Housing...609

ST746151 - 4805 Connecting Rods and Pistons...612

ST746259 - 5104 Cylinder Head with Valves...614

ST746285 - 3527 Fuel Filter...617

ST748891 - 5942 Oil Cooler and Oil Filter...622

ST750419 - 1612 Fuel Injection System...626

ST751009 - 4611 Cylinder Block...631

ST754294 - 2827 Exhaust Manifold...634

ST754445 - 1716 Air Intake...637

ST755127 - 7313 Fuel Dosing System...640

ST755997 - 6568 Turbocharger...644

ST766634 - 1963 Oil Pan...649

ST766737 - 4060 Engine Oil Dipstick...651

ST767412 - 8919 Exhaust Gas Recirculation...653

ST790812 - 8463 Engine Wiring Harness...657

ST791588 - 9901 Nozzle kit...668

ST804196 - 9901 Piston Ring Kit...670

ST809705 - 9901 Gasket Kit, Cylinder Head Removal...672

ST817943 - 9901 Starter Motor Kit...679

ST857613 - 9901 Water Pump Repair Kit...681

ST860219 - 61FY Aftertreatment, Exhaust System...683

ST915354 - 9901 Short Block Assembly...686

ST916027 - 9901 Engine Overhaul Kit (2_3)...688

ST916726 - 9901 Engine Overhaul Kit (1_3)...691

ST916870 - 9901 Engine Overhaul Kit (3_3)...699

ST918101 - 9901 Piston Liner Kit...706

ST925552 - 9901 Engine Gasket Kit (1_2)...708

ST928551 - 9901 Engine Gasket Kit (2_2)...713

ST929871 - 9901 Replacement Engine...718

ST930277 - 9901 Short Block Hardware Kit (1_4)...720

ST930280 - 9901 Short Block Hardware Kit (2_4)...723

ST930284 - 9901 Short Block Hardware Kit (3_4)...726

ST930288 - 9901 Short Block Hardware Kit (4_4)...729

025 Fan and Radiator...731

ST724603 - Cooling Package Support...732

ST724621 - V-Belt, Compressor and Tensioner...734

ST726017 - Hoses and Fittings, Heat Exchanger Cooling, Final Tier 4 ( - 11100)...736

ST753672 - Case Vent Hose, Final Tier 4 ( - 174000)...741

ST770916 - Hoses and Fittings, Heat Exchanger Cooling, 9 L Engine, Stage II ( - 011100)...743

ST783544 - Fan Drive, Stage II...748

ST785490 - Fan Drive, Final Tier 4...751

ST789997 - Engine Ventilator Tube, Stage II...754

ST822032 - Hoses and Fittings, Heat Exchanger Cooling, 9 L Engine, Stage II (011101 - )...756

ST822042 - Radiator _ Aftercooler _ Condenser _ Fuel Cooler _ Hydraulic Oil Cooler ( - 194000)...761

ST859404 - Case Vent Hose, Final Tier 4 (174001 - )...764

ST909621 - Filters Overview...766

ST935596 - Hoses and Fittings, Heat Exchanger Cooling, Final Tier 4 (011101 - )...769

ST937615 - Radiator _ Aftercooler _ Condenser _ Fuel Cooler _ Hydraulic Oil Cooler (194001 - )...774

030 Fuel and Air Systems...777

ST399047 - Pressure Sensor, Filter Differential Pressure...779

ST724796 - Secondary Fuel Filter, Stage II...781

ST724875 - Air-Conditioning Lines...784

ST724918 - Receiver Dryer, Hoses and Fittings, HVAC...787

ST767121 - Attachment, Secondary Fuel Filter, Stage II...791

ST775987 - Exhaust System, Stage II ( - 174000)...793

ST776141 - Fuel Tank and Lines, Final Tier 4 ( - 174000)...795

ST783496 - Air Cleaner Suction Hoses and Fittings, Stage II ( - 174000)...801

ST783499 - Air Cleaner Suction Hoses and Fittings, Final Tier 4 ( - 174000)...804

ST783534 - Diesel Exhaust Fluid Pump and Hoses ( - 174000)...808

ST783552 - Fuel Tank Assembly, Stage II...812

ST803957 - Air Cleaner...818

ST829632 - Diesel Exhaust Fluid Hoses and Fittings (011101 - 174000)...820

ST830293 - Air Cleaner Intake...822

ST830301 - Attachment, Air Cleaner Intake...824

ST832199 - Exhaust System, Final Tier 4 (1_2) ( - 174000)...826

ST832202 - Exhaust System, Final Tier 4 (2_2) ( - 174000)...828

ST859344 - Exhaust System and Shields, Final Tier 4 (174001 - )...832

ST859346 - Exhaust System, Heat Shield and Support, Final Tier 4 (174001 - )...834

ST862589 - Diesel Exhaust Fluid Pump and Hoses (174001 - )...838

ST862782 - Fuel Tank and Lines, Final Tier 4 (174001 - )...842

ST863231 - Diesel Exhaust Fluid Tank (174001 - )...848

ST863290 - Diesel Exhaust Fluid Tank ( - 174000)...851

ST864094 - Air Cleaner Suction Hoses and Fittings, Final Tier 4 (174001 - )...854

ST864128 - Air Cleaner Suction Hoses and Fittings, Stage II (174001 - )...858

ST864165 - Exhaust System, Stage II (174001 - )...862

ST873971 - Air Cleaner Scavenge Kit...864

ST873982 - Attachment, Air Cleaner Scavenge Kit...866

ST931266 - Receiver Dryer, Hoses and Fittings, HVAC...868

ST968621 - Diesel Exhaust Fluid Pump and Hoses, 9 Liters...873

ST969397 - Diesel Exhaust Fuel Pump and Hoses, Supply and Dosing...877

ST980592 - Fuel Tank, Assembly and Lines, Diesel Engine, Tier 4, 6.8 L...881