John Deere 644J & 724J Loader Operator's Manual OMT200782 PDF - MJODOMT200782.zip
The full operator's handbook for the John Deere 724J LOADER, containing every service detail you need to run and care for your machine.
omt200782 - 644J (S.N. 590068-611231) & 724J (S.N. 590068-611218) LOADERS Operator's Manual.pdf
omt200782 - 644J (S.N. 590068-611231) & 724J (S.N. 590068-611218) LOADERS Operator's Manual.epub
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Total Pages: 434 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
omt200782 - 644J (S.N. 590068-611231) & 724J (S.N. 590068-611218) LOADERS
Table of Contents
Foreword
Emission Control Statement
Technical Information Feedback Form
Section 1-1: Safety—Safety Features
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding For Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Use Special Care When Operating Loader
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Section 1-4: Safety—Maintenance Precautions
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Section 2-1: Operation—Operator’s Station
Levers
Pedals
Monitor Panel (CMU)
Monitor Panel Functions
Switch Pad
Switch and Accessory Functions
Monitor Display Unit—Normal Display
Monitor Display Unit—Main Menu
Monitor Display Unit—Main Menu—Codes
Monitor Display Unit—Main Menu—Codes—Active Codes
Monitor Display Unit—Main Menu—Codes—Stored Codes
Monitor Display Unit—Main Menu—Machine Settings
Monitor Display Unit—Main Menu—Machine Settings—Quick Shift
Monitor Display Unit—Main Menu—Machine Settings—Auto to 1st
Monitor Display Unit—Main Menu—Machine Settings—Job Timer
Monitor Display Unit—Main Menu—Machine Settings—Stopwatch
Monitor Display Unit—Main Menu—Diagnostics
Monitor Display Unit—Main Menu—Diagnostics—Battery Monitor
Monitor Display Unit—Main Menu—Diagnostics—Engine Sensors
Monitor Display Unit—Main Menu—Diagnostics—Transmission
Monitor Display Unit—Main Menu—Diagnostics—Hydraulic
Monitor Display Unit—Main Menu—Diagnostics—Machine
Monitor Display Unit—Main Menu—Diagnostics—Machine Switches
Monitor Display Unit—Main Menu—Diagnostics—Switch Module
Monitor Display Unit—Main Menu—Diagnostics—Machine I.D.
Monitor Display Unit—Main Menu—Monitor Settings
Monitor Display Unit—Main Menu—Monitor Settings—Units
Monitor Display Unit—Main Menu—Monitor Settings—Hide Main Menu
Monitor Display Unit—Main Menu—Monitor Settings—Backlighting
Monitor Display Unit—Main Menu—Monitor Settings—LCD Contrast
Horn Button
Turn Signals
Air Conditioning Controls and Heater Operation
Adjusting Steering Wheel Tilt
Opening and Securing Side Door
Opening Side Window/Secondary Exit
Opening Rear Side Window
Adjusting Seat
Seat Belt
Section 2-2: Operation—Operating the Machine
Inspect Machine Daily Before Starting
Check Instruments Before Starting
Starting the Engine
Starting Fluid—If Equipped (Cold Weather Starting Aid)
Engine Heater—If Equipped
Using Coolant Heater—If Equipped
Warm-Up
Cold Weather Warm-Up
Neutral Lock
Shifting the Transmission
Park Brake Switch
Boom and Bucket Control Lever—One Lever Design
Boom and Bucket Control Lever—Two Lever Design
Quick Shift Switch
Ride Control—If Equipped
Secondary Steering—If Equipped
Differential Lock Switch
Boom Height Kickout Adjustment
Return-to-Carry Kickout Adjustment
Return-To-Dig Adjustment for Z-Bar Linkage Only
Using the Loader Bucket
Backdragging
Fork Attachment
Arm Attachment
Parking the Machine
Loading Machine on a Trailer
Towing Procedure
Lifting the Machine
Section 3-1: Maintenance—Machine
Diesel Fuel
Biodiesel Fuel
Low Sulfur Diesel Fuel Conditioner
Testing Diesel Fuel
Handling and Storing Diesel Fuel
Alternative and Synthetic Lubricants
Diesel Engine Break-In Oil
Diesel Engine Oil
Diesel Engine Oil and Filter Service Intervals
Transmission, Hydraulic System, Park Brake, and Differential Oil
Grease
Diesel Engine Coolant
Section 3-2: Maintenance—Periodic Maintenance
Service Your Machine at Specified Intervals
Check Hour Meter Regularly
Prepare Machine for Maintenance
Locking Machine Frame
Boom Lock
Opening Engine Side Shields and Service Doors
Opening Grille Door
Fuel Tank
Check Windshield Washer Fluid Level
Maintenance and Repair Record Keeping System
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Section 3-3: Maintenance—As Required
Check Tire Pressure
Tire Pressures (644J)
Tire Pressures (724J)
Tighten Wheel Retainer Nuts
Clean or Replace Air Cleaner Elements
Check Air Inlet Cover
Inspect Serpentine Belt
Drain Fuel Tank Sediment
Inspect Fuel Filler Drain Hose and Tank Breather Hose
Drain Water Separator Bowl
Replace Primary and Final Fuel Filters
Replace In-Line Fuel Filter
Check Cab Fresh Air Filter—If Equipped With Cab
Check Cab Recirculating Air Filter—If Equipped With Cab
Section 3-4: Maintenance—Every 10 Hours or Daily
Check Recovery Tank Coolant Level
Clean Air Cleaner Dust Unloader Valve
Check Engine Oil Level
Check Hydraulic Oil Level
Check Transmission Oil Level
Section 3-6: Maintenance—Every 100 Hours
Grease Loader Linkage and Cylinder Pivots
Grease Front Steering Cylinder Pivots
Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots
Section 3-5: Maintenance—Initial Service - 250 Hours
Change Engine Break-In Oil and Replace Filter
Change Front and Rear Differential/Axle Oil
Section 3-7: Maintenance—Every 250 Hours
Grease Front Driveline Sliding Joint
Check Radiator Coolant Level
Clean Spark Arrestor Muffler (If Equipped)
Section 3-8: Maintenance—Every 500 Hours
Grease Upper and Lower Drive Line Sliding Joints and U-Joints
Check Air Intake Hoses
Check Battery Electrolyte Level and Terminals
Change Engine Oil and Replace Filter
Replace Primary and Final Fuel Filters
Replace Hydraulic System Return Filter
Grease Rear Oscillating Support Cover
Replace Hydraulic Reservoir Breather Filter
Check Park Brake Oil Level
Check Front and Rear Differential/Axle Oil Level
Section 3-9: Maintenance—Every 1000 Hours
Clean Engine Crankcase Vent Tube
Replace Air Cleaner Dust Unloader Valve
Replace Air Cleaner Elements
Check Coolant
Check Radiator Hoses
Replace In-Line Fuel Filter
Replace Transmission Oil Filter
Grease Frame Hinge Pivots
Change Park Brake Oil
Section 3-10: Maintenance—Every 2000 Hours
Adjust Engine Valve Lash (Clearance)
Re-Run Clutch Calibration
Change Transmission Oil
Change Front and Rear Differential/Axle Oil
Clean Axle Differential Recirculation Screen—If Equipped
Section 3-11: Maintenance—Every 3000 Hours
Change Hydraulic System Oil
Clean Hydraulic System Strainer
Change Front and Rear Differential Oil
Section 3-12: Maintenance—Every 4500 Hours
Replace Engine Crankshaft Dampener
Section 4-1: Miscellaneous—Machine
Draining the Cooling System
Filling the Cooling System
Replacing Engine Vibration Damper
Checking Fuel Tank Vent Hose
Clean Axle Differential Recirculation Screen
Bleeding Fuel System
Checking Fire Extinguisher—If Equipped
Precautions for Alternator and Regulator
Handling, Checking and Servicing Batteries Carefully
Using Booster Batteries—24 Volt System
Using Battery Charger
Replacing Batteries
Removing and Installing Batteries
Replacing Fuses
Fuse (Blade-Type) Color Codes
Replacing Halogen Bulbs
Engine Speeds
Checking Neutral Start System
Servicing Air Conditioning System—If Equipped
Welding on Machine
External Service Brake Inspection
Checking Ride Control Accumulator—If Equipped
Transmission Oil Cooler, Hydraulic Oil Cooler, Air-to-Air Aftercooler, and Radiator External Cleaning Procedure
Service Recommendations For Snap-To-Connect (STC®) Fittings
Do Not Service Control Valves, Cylinders, Pumps or Motors
Hardware Torque Specifications
Keep ROPS Installed Properly
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Transmission
Differential And Axle
Service Brake
Drive Line
Park Brake
Hydraulic System
Steering
Air Conditioning System
Heater System
Section 4-4: Miscellaneous—Storage
Prepare Machine For Storage
Section 4-5: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Transmission Serial Number
Record Hydraulic Pump Serial Number
Record Axle Serial Number
Keep Machines Secure
Keep Proof of Ownership
Section 4-6: Miscellaneous—Specifications
644J Specifications
644J High Lift Specifications
724J Specifications
Drain and Refill Capacities
John Deere 724J LOADER Operator's Manual (OMT200782)