Caterpillar 3406C Diesel Engine Workshop Repair Manual PDF - Truck, Industrial, Marine & Generator Set - MCAT3406COPES.zip

A full factory-style repair guide with complete electrical wiring diagrams for the Caterpillar 3406C engine, packed with everything needed to service, troubleshoot, fix, and overhaul it the way a professional technician would.

The Caterpillar 3406C workshop service and repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

SEBR0560 - Disassembly and Assembly (3406C DIESEL TRUCK ENGINE).pdf

SEBR0560 - Specifications (3406C DIESEL TRUCK ENGINE).pdf

SEBR0560 - Systems Operation (3406C DIESEL TRUCK ENGINE).pdf

SEBR0560 - Testing and Adjusting (3406C DIESEL TRUCK ENGINE).pdf

SEBR0560 - Troubleshooting (3406C DIESEL TRUCK ENGINE).pdf

SENR1027 - Specifications (3406C Engines for Caterpillar Built Machines).pdf

SENR1028 - Systems Operation (3406C ENGINE FOR CATERPILLAR BUILT MACHINES).pdf

SENR1028 - Testing and Adjusting (3406C ENGINE FOR CATERPILLAR BUILT MACHINES).pdf

SENR1029 - Disassembly and Assembly (3406C ENGINE FOR CATERPILLAR BUILT MACHINES).pdf

SENR1096 - Specifications (3406C GENERATOR SET ENGINE ATTACHMENTS).pdf

SENR1097 - Systems Operation (3406C GENERATOR SET ENGINE ATTACHMENTS).pdf

SENR1097 - Testing & Adjusting (3406C GENERATOR SET ENGINE ATTACHMENTS).pdf

SENR1098 - Disassembly and Assembly (3406C GENERATOR SET ENGINE).pdf

SENR1102 - Specifications (3406C GENERATOR SET ENGINE).pdf

SENR1103 - Systems Operation (3406C GENERATOR SET ENGINE).pdf

SENR1103 - Testing & Adjusting (3406C GENERATOR SET ENGINE).pdf

SENR6409 - Disassembly and Assembly (3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES).pdf

SENR6470 - Specifications (3406C ENGINE FOR CATERPILLAR BUILT MACHINES).pdf

SENR6471 - Systems Operation (3406C ENGINE FOR CATERPILLAR BUILT MACHINES).pdf

SENR6471 - Testing and Adjusting (3406C ENGINE FOR CATERPILLAR BUILT MACHINES).pdf

SENR6521 - Troubleshooting (3406C Diesel Truck Engine).pdf

SENR6523 - Specifications (3406C Industrial & Marine Engines).pdf

SENR6524 - Systems Operation (3406C Industrial & Marine Engines).pdf

SENR6524 - Testing & Adjusting (3406C Industrial & Marine Engines).pdf

SENR6525 - Disassembly & Assembly (3406C Industrial & Marine Engines).pdf

SENR6526 - Disassembly and Assembly (3406C Industrial & Marine Engines).pdf

SENR6527 - Specifications (3406C Industrial & Marine Engine Attachments).pdf

SENR6528 - Systems Operation (3406C Industrial & Marine Engine Attachments).pdf

SENR6528 - Testing & Adjusting (3406C Industrial & Marine Engine Attachments).pdf

SENR6546 - Specifications (3406C Diesel Truck Engine).pdf

SENR6547 - Systems Operation (3406C Diesel Truck Engine).pdf

SENR6547 - Testing & Adjusting (3406C Diesel Truck Engine).pdf

SENR6548 - Disassembly & Assembly (3406C Diesel Truck Engine).pdf

PRODUCT DETAILS:

Total Pages: 4,012 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

SEBR0560 - Disassembly and Assembly (3406C DIESEL TRUCK ENGINE)....3

General Instructions (D & A)....6

Air Compressor....19

Fuel Injection Lines....21

Fuel Injection Line Adapters....23

Electric Starting Motor....26

Tachometer Drive....27

Fuel Priming Pump....29

Fuel Filter And Base....30

Fuel Transfer Pump....33

Fuel Ratio Control....42

Automatic Timing Advance....48

Fuel Injection Pump Housing And Governor....57

Governor....60

Fuel Injection Pumps....78

Fuel Injection Pump Housing....86

Turbocharger (Earlier)....92

Turbocharger (Later)....103

Water Temperature Regulator And Manifold....113

Water Temperature Regulator (Ford)....115

Oil Filter And Base....117

Oil Filter Base....119

Exhaust Manifold....121

Alternator And Mounting Group....123

Water Pump....125

Valve Covers....130

Rocker Shaft Assemblies And Push Rods....131

Rocker Shaft Assemblies....136

Valve Lifters....138

Fuel Injection Nozzles And Adapters....145

Cylinder Head Assembly....148

Spacer Plate....152

Valves....154

Valve Seat Inserts....156

Bridge Dowels....158

Valve Guides....160

Oil Pan....162

Flywheel....164

Flywheel Housing....166

Oil Pump....168

Piston Cooling Tubes....172

Connecting Rod Bearings....174

Crankshaft Main Bearings....177

Pistons And Connecting Rod Assemblies....181

Crankshaft....186

Camshaft....192

Camshaft Bearings....195

Crankshaft Front Seal And Wear Sleeve....197

Crankshaft Rear Seal And Wear Sleeve....201

Vibration Damper And Pulley....205

Cylinder Liners....207

Fan Drive....209

Engine Front Support....213

Timing Gears And Plate....214

Air Compressor And Accessory Drive....217

Timing Gear Cover....223

Oil Cooler (BrakeSaver) [If So Equipped]....225

Flywheel (BrakeSaver) [If So Equipped]....227

BrakeSaver Control Valve [If So Equipped]....229

BrakeSaver [If So Equipped]....233

Oil Pan (BrakeSaver) [If So Equipped]....244

Oil Pump (BrakeSaver) [If So Equipped]....246

Jacobs Engine Brake [If So Equipped]....252

Engine Oil Cooler....261

SEBR0560 - Specifications (3406C DIESEL TRUCK ENGINE)....263

Introduction....266

Engine Design....267

Fuel System Identification....268

Fuel Injecion Lines....269

Fuel Injection Nozzle And Adapter....273

Fuel Transfer Pump....275

Fuel Injection Pump....277

Fuel Injection Pump Housing....280

Governor....283

Switch Group (Used On Engines With BrakeSaver)....287

Governor Control Linkage....289

Ether Starting Aid....290

Fuel Ratio Control....292

Primary Fuel Filter....294

Fuel Filter Base....295

Governor And Fuel Pump Drive Group (4W4619 Only)(Automatic Timing Advance Unit)....297

Governor And Fuel Pump Drive Group (Automatic Timing Advance Unit)....299

Auxiliary Drive Group....301

Idler Gear Shaft Pilot Bore....303

Idler Gear Assembly (For Front Gear Group)....305

Front Housing And Covers....307

Engine Front Support....309

Front (Timing) Gear Group....310

Camshaft....312

Camshaft Bearings....315

Valve Covers....316

Breather Cap....317

Valves....318

Valve Rocker Arms; Lifters And Bridges....323

Cylinder Head....327

Turbochargers....329

Exhaust Manifold....336

Exhaust Manifold Shield....337

Exhaust Adapter Group....338

Jake Brake....339

Oil Pressure....342

Oil Pump....344

Oil Pan....352

Oil Filters....354

Water Pump....357

Coolant Conditioner Base....359

Aftercooler....360

Belt Tension Chart....362

Water Temperature Regulators....363

Cylinder Block....365

Cylinder Liners....369

Cylinder Liner Projection....371

Pistons And Rings....373

Connecting Rods....376

Connecting Rod And Main Bearing Journals....379

Crankshaft....381

Accessory Drive Groups....383

Pulley Tightener Group....385

Pulley And Damper Groups....386

Flywheel Housing....388

Flywheels....390

Flywheel Adapter Group....398

BrakeSaver Group....400

BrakeSaver Control Valve....402

BrakeSaver Fastener Group....403

Oil Cooler Bypass Valve....404

Flywheel Housing Bore....406

Flywheel Housing Runout....410

Flywheel Runout....412

Alternators And Regulators....415

Electric Starting Motors....419

Starter Solenoids....422

Shutoff Solenoids....424

SEBR0560 - Systems Operation (3406C DIESEL TRUCK ENGINE)....427

SEBR0560 - Testing and Adjusting (3406C DIESEL TRUCK ENGINE)....499

SEBR0560 - Troubleshooting (3406C DIESEL TRUCK ENGINE)....601

Introduction....602

High Fuel Consumption....603

High Fuel Consumption Complaints....607

Low Power And Engine Response Complaints....610

Low Power Complaints....612

Engine Response Complaints....614

Primary Engine Checks....616

Road Test....619

Non-Engine Related Problems....621

Misfiring And Running Rough....624

Excessive Black Or Gray Exhaust Smoke....627

Excessive White Or Blue Exhaust Smoke....630

Hard Starting (Engine Crankshaft Turns Freely)....633

Engine Does Not Start....636

Cooling System....638

Loss Of Coolant....642

Fuel In Crankcase Oil....644

Engine Vibration Troubleshooting....645

SENR1027 - Specifications (3406C Engines for Caterpillar Built Machines)....649

Engine Design....652

Fuel Injection Lines....654

Fuel Injection Pump....657

Fuel Injection Pump Housing....659

Fuel Injection Nozzles and Adapters....662

Fuel Ratio Control....664

Governor....666

Governor and Fuel Pump Drive....677

Fuel Transfer Pump....683

Fuel Filter Base....685

Fuel Filter (Primary)....687

Ether Starting Aid....688

Valve Rocker Arms; Lifters; and Bridges....691

Valve Mechanism Cover....695

Cylinder Head Valves....696

Cylinder Head....699

Compression Brake - If Equipped....702

Turbocharger....706

Aftercooler....707

Exhaust Manifold....709

Exhaust Manifold Shield....712

Camshaft....713

Camshaft Bearings....715

Engine Oil Filter Base....717

Engine Oil Cooler Bypass Valve....723

Engine Oil Pump....725

Engine Oil Pan....739

Crankcase Breather....749

Coolant Conditioner Base....750

Water Temperature Regulator....751

Water Pump....753

Cylinder Block Cover Group - If Equipped....757

Cylinder Block....758

Cylinder Liner....763

Cylinder Liner Projection....765

Crankshaft....766

Vibration Damper....769

Connecting Rod Bearing Journal....774

Main Bearing Journal....775

Connecting Rod - Connecting Rod For One-Piece Aluminum Piston....777

Connecting Rod - Connecting Rod For Steel Articulated Piston....780

Piston and Rings - Two-Piece Articulated Piston....783

Piston and Rings - One-Piece Piston....785

Accessory Drive....787

Front Housing and Covers....791

Gear Group (Front)....798

Flywheel....800

Flywheel Housing....811

Crankshaft Pulley....825

Belt Tension Chart....826

Belt Tensioner - Belt Tensioner With Spring Tensioner....828

Belt Tensioner - Belt Tensioner Without Spring Tensioner....830

Fan Drive....832

Engine Trunnion....837

Engine Support (Front)....839

Engine Support (Rear)....841

Alternator and Regulator....842

Electric Starting Motor....856

Magnetic Pickup....874

Engine Oil Pressure Switch....876

Service Meter....877

Fuel Pressure Indicator....878

SENR1028 - Systems Operation (3406C ENGINE FOR CATERPILLAR BUILT MACHINES)....879

SENR1028 - Testing and Adjusting (3406C ENGINE FOR CATERPILLAR BUILT MACHINES)....934

SENR1029 - Disassembly and Assembly (3406C ENGINE FOR CATERPILLAR BUILT MACHINES)....936

Crankshaft Front Seal & Wear Sleeve....938

Crankshaft Rear Seal & Wear Sleeve....941

Flywheel....945

Flywheel Housing....947

Fuel Filter & Base....952

Automatic Timing Advance....953

Automatic Timing Advance ....962

Fuel Injection Pump Housing & Governor....972

Governor....974

Fuel Injection Pumps....990

Fuel Injection Pump Housing....997

Fuel Ratio Control....1001

Fuel Injection Lines....1004

Fuel Transfer Pump....1006

Oil Filter & Base Assembly....1011

Shutoff Solenoid....1013

Exhaust Manifold....1014

Vibration Damper....1016

Water Temperature Regulator....1017

Water Pump....1019

Valve Covers....1026

Valve Cover Bases....1028

Rocker Shaft Assemblies & Push Rods....1030

Rocker Shaft Assemblies....1036

Valve Lifters....1038

Fuel Injection Nozzles & Adapters....1044

Cylinder Head Assembly....1047

Spacer Plate....1051

Valves....1053

Valve Seat Inserts....1055

Bridge Dowels....1057

Valve Guides....1059