John Deere 755K Crawler Loader Operator's Manual OMT285975 OMT382339x19 PDF - MJODOM755K.zip

A full-service Operator's Manual covering the John Deere 755K Crawler Loader.

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PRODUCT DETAILS:

Total Pages: 1,021 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Category: Operator's Manual

Language: Spanish English French

omt285975 - John Deere 755K Crawler Loader Operator's Manual

TABLE OF CONTENTS....2

Section 1-1: Safety and Operator Conveniences....36

Safety and Operator Convenience Features....37

Section 1-2: Safety—General Precautions....38

Recognize Safety Information....39

Follow Safety Instructions....40

Operate Only If Qualified....41

Wear Protective Equipment....42

Avoid Unauthorized Machine Modifications....43

Inspect Machine....44

Stay Clear of Moving Parts....45

Avoid High-Pressure Fluids....46

Avoid High-Pressure Oils....47

Work In Ventilated Area....48

Prevent Fires....49

Prevent Battery Explosions....50

Handle Chemical Products Safely....51

Decommissioning — Proper Recycling and Disposal of Fluids and Components....52

Exhaust Filter Ash Handling and Disposal....53

Prepare for Emergencies....54

Clean Debris from Machine....55

Add Cab Guarding for Special Uses....56

Section 1-3: Safety—Operating Precautions....57

Use Steps and Handholds Correctly....58

Start Only From Operator's Seat....59

Use and Maintain Seat Belt....60

Avoid Backover Accidents....66

Prevent Unintended Machine Movement....62

Avoid Work Site Hazards....63

Keep Riders Off Machine....65

Avoid Backover Accidents....66

Avoid Machine Tip Over and Machine Damage....67

Operating or Traveling On Public Roads....69

Inspect and Maintain ROPS....70

Add and Operate Attachments Safely....71

Section 1-4: Safety—Maintenance Precautions....72

Park and Prepare for Service Safely....73

Service Cooling System Safely....74

Remove Paint Before Welding or Heating....75

Make Welding Repairs Safely....76

Drive Metal Pins Safely....77

Clean Exhaust Filter Safely....78

Section 1-5: Safety—Safety Signs and Other Instructions....82

Safety Signs and Other Instructions....82

Section 2-1: Operation—Operator's Station....83

Monitor Display Unit—Normal Display....84

Display Monitor....86

Display Monitor Functions....87

Sealed Switch Module (SSM)....90

Sealed Switch Module Functions....91

Warmup Indicator....94

Front Console Switch Function....95

Air Conditioner and Heat—If Equipped....96

Transmission Control Lever....97

Joystick Boom and Bucket Control Lever....98

Boom and Bucket Control Levers....99

Auxiliary Control Lever—If Equipped....100

Horn Switch....101

Battery Disconnect Switch....102

Auxiliary Lighting (Beacon) Connector....103

Seat Adjustment....104

Door Latch....106

Secondary Exits—Cab Units Only....107

Cab Windows....108

Fire Extinguisher Mounting Location....109

Section 2-2: Operation—Operating the Machine....110

Inspect Machine Daily Before Starting....113

Check Instruments Before Starting....114

Engine Break-In Period....116

Starting the Engine....464

Engine Block Heater—If Equipped....121

Engine Warmup....122

Exhaust Filter....123

Cold Weather Warmup....127

Transmission Control Lever Operation....128

Driving the Machine—2-Axis Joystick....130

Driving the Machine—V-Pattern Lever....132

Using Engine Speed Control Dial....137

Setting Travel Speed....138

Decelerator/Brake Pedal....140

Using Park Lock Levers....141

Hydraulic Enable Switch....143

Boom Release....145

Stopping the Machine....146

Stopping the Engine—Normal Shutdown....149

Parking the Machine....152

Radar Object Detection (ROD) System....155

Joystick Boom and Bucket Control....157

Two Lever and Three Lever Boom and Bucket Control—If Equipped....159

Using Multipurpose Bucket—If Equipped....161

Ripper Control Lever—If Equipped....163

Setting Return to Dig....165

Setting Boom Height Kickout....167

Operating on Steep Hills....169

Avoid Track Damage....489

Operating in Water and Mud....171

Extend Undercarriage Life....172

Loading Machine on a Trailer....174

Lifting the Machine....177

Releasing Park Brakes to Tow the Machine....178

Service ADVISOR™ Remote (SAR) Software Delivery Process....181

Standard Display Monitor (SDM)....182

Standard Display Monitor (SDM)—Main Menu....184

Standard Display Monitor (SDM)—Main Menu—Codes....186

Standard Display Monitor (SDM)—Main Menu—Codes—Active Codes....188

Standard Display Monitor (SDM)—Main Menu—Codes—Stored Codes....189

Standard Display Monitor (SDM)—Main Menu—Exhaust Filter....190

Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning....192

Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning....194

Standard Display Monitor (SDM)—Main Menu—Service....196

Standard Display Monitor (SDM)—Main Menu—Machine Settings....198

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission....200

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan....202

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Object Detect—If Equipped....203

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode....204

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info....205

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer....206

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info....207

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security....208

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN....209

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINS....210

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security Transport PIN....211

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay....213

Standard Display Monitor (SDM)—Main Menu—Diagnostics....214

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values....216

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures....217

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures....218

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds....219

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLink™ System Info....220

Standard Display Monitor (SDM)—Main Menu—Monitor....221

Standard Display Monitor (SDM)—Main Menu—Monitor—Units....223

Standard Display Monitor (SDM)—Main Menu—Monitor—Language....224

Standard Display Monitor (SDM)—Main Menu—Monitor—Monitor Config....225

Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast....226

Standard Display Monitor—Main Menu—Software Delivery....227

Standard Display Monitor—Main Menu—Software Delivery—Software Update....483

Section 3-1: Maintenance—Machine....231

Alternative and Synthetic Lubricants....232

Hydraulic and Hydrostatic Oil....233

Final Drive and Track Frame Pivot Oil....235

Track Rollers, Front Idler, and Carrier Roller Oil....236

Multipurpose Extreme Pressure (EP) Grease....237

Lubricant Storage....238

Mixing of Lubricants....239

Diesel Fuel....240

Diesel Fuel Specifications....242

Lubricity of Diesel Fuel....243

Handling and Storing Diesel Fuel....244

Biodiesel Fuel....245

Testing Diesel Fuel....247

Minimizing the Effect of Cold Weather on Diesel Engines....248

John Deere Break-In Plus™ Engine Oil....250

Diesel Engine Oil—Interim Tier 4 and Stage III B Engines....251

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....253

Diesel Engine Coolant (engine with wet sleeve cylinder liners)....255

Drain Intervals for Diesel Engine Coolant....257

John Deere COOL-GARD™ II Coolant Extender....258

Supplemental Coolant Additives....259

Operating in Warm Temperature Climates....260

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....261

Testing Diesel Engine Coolant....263

Disposing of Coolant....264

Section 3-2: Maintenance—Periodic Maintenance....265

Service Machine at Specified Intervals....266

Check Hour Meter Regularly....267

Prepare Machine for Maintenance....268

Location of Engine Access and Machine Service Doors....271

Cooling System Doors....272

Fuel Tank....274

Boom Lock....275

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....276

Service Intervals....277

Required Parts....279

Section 3-3: Maintenance—As Required....281

Inspect Belt and Check Tension....282

Check Track Sag....284

Adjust Track Sag....286

Check Engine Air Filter Restriction Indicator....289

Clean or Replace Cab Fresh Air Filter....290

Clean or Replace Cab Recirculating Air Filter....291

Check Coolant....332

Clean Cooler Cores....294

Drain Sediment From Fuel Tank....296

Service Exhaust Filter....297

Section 3-4: Maintenance—Every 10 Hours or Daily....298

Check Engine Oil Level....299

Check Surge Tank Coolant Level....301

Check Hydrostatic Transmission Oil Level....302

Check Hydraulic Oil Level....303

Check Auxiliary Fuel Filter and Water Separator—If Equipped....304

Check Primary Fuel Filter and Water Separator....305

Inspect Outer Pin Seals—If Equipped....306

Section 3-5: Maintenance—Every 50 Hours....307

Lubricate Right and Left End Crossbar Pivots....308

Lubricate Rear Ripper—If Equipped....309

Lubricate Loader Linkage and Cylinder Pivots....310

Lubricate Multi-Purpose Bucket—If Equipped....311

Section 3-6: Maintenance—Every 250 Hours....312

Check Inner and Outer Final Drive Housing Oil Levels....313

Take Engine Oil Sample....314

Section 3-7: Maintenance—Every 500 Hours....315

Drain and Refill Engine Oil and Replace Filter....316

Replace Primary and Final Fuel Filters....318

Replace Auxiliary Fuel Filter and Water Separator—If Equipped....321

Check Battery Electrolyte Level; Clean and Tighten Terminals....323

Take Fluid Samples....327

Section 3-8: Maintenance—Every 1000 Hours....328

Drain and Refill Final Drive Housing Oil....329

Check Track Frame Pivot Shaft Bushing Oil Level....331

Check Coolant....332

Check Air Intake Hose....333

Section 3-9: Maintenance—Every 2000 Hours....334

Drain and Refill Hydraulic System Oil and Replace Filter....335

Drain and Refill Hydrostatic Transmission Oil and Replace Hydrostatic Charge and Fan Oil Filters....337

Replace Hydraulic Tank Breather Filter....339

Check and Adjust Engine Valve Lash....340

Replace Open Crankcase Ventilation (OCV) Filter....341

Replace Outer Pin Seals....342

Section 3-10: Maintenance—Every 5000 Hours....343

Inspect After Treatment Device Mounts....344

Section 3-11: Maintenance—Every 6000 Hours....345

Draining the Engine Cooling System....346

Refill Engine Cooling System....348

Section 4-1: Miscellaneous—Machine....350

Inspect and Clean Polycarbonate Windows....352

Replace Engine Air Filter Elements....354

Clean Dust Unloader Valve....356

Keep ROPS Installed Properly....357

Checking Coolant Hoses....358

Do Not Service or Adjust Injection Nozzles or Injection Pump....359

Do Not Service Control Valves, Cylinders, Pumps, or Motors....378

Fuel Drain and Shutoff Valve....361

Discharge Pilot Control System Hydraulic Pressure....363

Precautions for Alternator and Regulator....364

Handling, Checking and Servicing Batteries Carefully....365

Using Battery Charger....368

Using Booster Batteries—24-Volt System....370

Replacing Batteries....371

Removing Batteries....372

JDLink™ Machine Monitoring System (MMS)—If Equipped....373

Replacing Fuses....374

Bleed Fuel System....376

Check Engine Speeds....377

Do Not Service Control Valves, Cylinders, Pumps, or Motors....378

Track Sag General Information....379

Checking Track Shoe Cap Screw Torque....381

Checking Track Shoe Cap Screw Torque—Master Link....382

Checking Idlers and Rollers for Oil Leakage....383

Checking Carrier Roller Oil Level....384

Cab or ROPS Tilting Procedure....385

Welding On Machine....390

Welding Near Electronic Control Units....391

Keep Electronic Control Unit Connectors Clean....392

Inspect and Clean Windows....393

Checking Park Lock Start System....395

Checking Transmission Start System....396

Replacing Bucket Teeth....397

Replacing Ripper Teeth—If Equipped....398

Replacing Bucket Teeth—TK Series....399

Hardware Torque Specifications....400

Fluid Sampling Test Ports....401

Quick Service Connectors—If Equipped....403

Fast Fuel—If Equipped....404

Unified Inch Bolt and Screw Torque Values....405

Metric Bolt and Screw Torque Values....407

Section 4-2: Miscellaneous—Operational Checkout....410

Operational Checkout....410

Section 4-3: Miscellaneous—Troubleshooting....462

Troubleshooting Procedure....463

Engine....464

Electrical System....468

Hydraulic System....476

Hydrostatic Transmission....479

Air Conditioning....481

Software Update....483

Section 4-4: Miscellaneous—Storage....484

Prepare Machine for Storage....485

Monthly Storage Procedure....487

Avoid Track Damage....489

Section 4-5: Miscellaneous—Machine Numbers....490

Record Product Identification Number (PIN)....491

Record Engine Serial Number....492

Keep Proof of Ownership....493

Keep Machines Secure....494

Section 4-6: Miscellaneous—Specifications....495

755K Crawler Loader Dimensions....496