John Deere 245GLC Excavator 1FF245GX Operator's Manual OMT319598 PDF - MJODOMT319598.zip

Full Operator's Manual covering the John Deere 245GLC Excavator (1FF245GX__E600001—).

omt319598 - 245GLC Excavator (1FF245GX__E600001—) Operator's Manual.epub

omt319598 - 245GLC Excavator (1FF245GX__E600001—) Operator's Manual.pdf

omt319599 - Excavatrice 245GLC Manuel de l'opérateur.epub

omt319599 - Excavatrice 245GLC Manuel de l'opérateur.pdf

omt319600 - Manual del operador de la Excavadora 245GLC.epub

omt319600 - Manual del operador de la Excavadora 245GLC.pdf

PRODUCT DETAILS:

Total Pages: 515 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English / FRENCH / SPANISH

TABLE OF CONTENTS...1

Section 1-1: Safety—Safety and Operator Conveniences...29

Safety and Operator Convenience Features...30

Section 1-2: Safety—General Precautions...32

Recognize Safety Information...33

Follow Safety Instructions...34

Operate Only If Qualified...35

Wear Protective Equipment...36

Avoid Unauthorized Machine Modifications...37

Control Pattern Selector—If Equipped...38

Add Cab Guarding for Special Uses...39

Inspect Machine...40

Stay Clear of Moving Parts...41

Avoid High-Pressure Fluids...42

Avoid High-Pressure Oils...43

Work In Ventilated Area...44

Prevent Fires...45

Prevent Battery Explosions...46

Handle Chemical Products Safely...47

Decommissioning — Proper Recycling and Disposal of Fluids and Components...48

Exhaust Filter Ash Handling and Disposal...49

Prepare for Emergencies...50

Clean Debris from Machine...51

Section 1-3: Safety—Operating Precautions...52

Use Steps and Handholds Correctly...53

Start Only From Operator;s Seat...54

Use and Maintain Seat Belt...55

Prevent Unintended Machine Movement...56

Avoid Work Site Hazards...57

Keep Riders Off Machine...59

Avoid Backover Accidents...60

Inspect and Maintain ROPS...61

Avoid Machine Tip Over...62

Use Special Care When Lifting Objects...64

Add and Operate Attachments Safely...65

Section 1-4: Safety—Maintenance Precautions...66

Park and Prepare for Service Safely...67

Service Cooling System Safely...68

Remove Paint Before Welding or Heating...69

Make Welding Repairs Safely...70

Drive Metal Pins Safely...71

Clean Exhaust Filter Safely...72

Section 1-5: Safety—Safety Signs...76

Safety Signs...76

Hydraulic Coupler Safety Signs—If Equipped...85

Section 2-1: Operation—Operator;s Station...86

Pedals, Levers, and Panels...87

Switch Panel...89

Switch Panel Functions...90

Rear Left Panel...92

Horn...93

Power Boost Button...94

Pilot Shutoff Lever...95

Engine Stop Switch...96

Left Console...97

Travel Alarm and Travel Alarm Cancel Switch...98

Seat Heater Switch—If Equipped...99

Rear Right Panel...100

Right Console...101

Exhaust Filter Parked Cleaning Switch...102

Right Enable Switch...104

Auxiliary Function Enable Switch—If Equipped...105

Cab Heater and Air Conditioner...106

Selecting Display Between Celsius and Fahrenheit...109

Operating the AM/FM Radio...110

Fire Extinguisher Mounting Location...112

Secondary Exit Tool...113

Cab Dome Light Switch...114

Opening Upper Front (Alternative Exit) Window...115

Removing and Storing the Lower Front Window...117

Opening Cab Door Window...118

Opening and Closing the Polycarbonate-Type Roof Exit Cover...119

Adjusting the Mechanical Suspension Seat...120

Adjusting the Air Suspension Seat—If Equipped...122

Adjusting Pilot Control Lever Console Height...124

Section 2-2: Operation—Monitor Operation...125

Monitor...126

Monitor Functions...128

Monitor Start-Up...130

Main Menu...131

Main Menu—Alarm List...133

Main Menu—Air Conditioner...140

Main Menu—Radio...143

Main Menu—Work Mode...146

Main Menu—Setting Menu...148

Main Menu—Setting Menu—Date and Time...150

Main Menu—Setting Menu—Attachment Name Input...152

Main Menu—Setting Menu—Auto-Shutdown...153

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...154

Main Menu—Setting Menu—Sub Meter Selection...156

Main Menu—Setting Menu—Rear View Camera Monitor...158

Main Menu—Setting Menu—Display Item Selection...160

Main Menu—Setting Menu—Brightness Adjustment...162

Main Menu—Setting Menu—Language...163

Main Menu—Setting Menu—Unit Selection...164

Main Menu—Setting Menu—Main Menu Sequence Change...166

Main Menu—Information Menu...167

Main Menu—Information Menu—Operation...169

Main Menu—Information Menu—Maintenance...171

Main Menu—Information Menu—Troubleshooting...173

Main Menu—Information Menu—Monitoring...174

Section 2-3: Operation—Operating the Machine...175

Before Starting Work...176

Operator;s Daily Machine Check Before Starting...177

Starting Engine...461

Cold Weather Start Aid...181

Cold Weather Warm-Up...182

Travel Pedals and Levers...185

Auxiliary Function Lever (AFL)...187

Exhaust Filter...189

Exhaust Filter Parked Cleaning...192

Locking the Hydraulic Coupler to the Attachment—If Equipped...195

Unlocking the Hydraulic Coupler From the Attachment—If Equipped...198

Control Lever Pattern Operation...200

Mechanical Control Lever Pattern Selector—If Equipped...202

Control Lever Pattern Conversion...203

Operating in Water and Mud...205

Driving Up a Steep or Slippery Slope...206

Lifting...207

Lower Boom With Engine Stopped...208

Parking the Machine...210

Loading and Unloading for Transport...212

Transporting by Road...214

Towing Machine...215

Lifting the Machine...216

Section 3-1: Maintenance—Machine...218

Diesel Fuel...219

Diesel Fuel Specifications...221

Lubricity of Diesel Fuel...222

Handling and Storing Diesel Fuel...223

Biodiesel Fuel...224

Testing Diesel Fuel...225

Minimizing the Effect of Cold Weather on Diesel Engines...226

Alternative and Synthetic Lubricants...228

Mixing of Lubricants...229

Lubricant Storage...230

Diesel Engine Oil—Interim Tier 4 and Stage III B Engines...231

Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage III B Engines...233

Hydraulic Oil...234

Swing Gear Case and Travel Gear Case Oils...236

Pump Drive Gear Case Oil...237

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...238

Diesel Engine Coolant (engine without wet sleeve cylinder liners)...240

Drain Intervals for Diesel Engine Coolant...242

John Deere COOL-GARD™ II Coolant Extender...243

Supplemental Coolant Additives...244

Operating in Warm Temperature Climates...245

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...246

Testing Diesel Engine Coolant...248

Disposing of Coolant...249

Section 3-2: Maintenance—Periodic Maintenance...250

Service Machine at Specified Intervals...251

Check the Hour Meter Regularly...252

Prepare Machine for Maintenance...253

Open Access Doors for Service...255

Open Engine Cover for Service...256

Fuel Tank...257

Hydraulic Breaker and Crusher Attachments...258

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...259

Service Intervals...260

Required Parts...262

Section 3-3: Maintenance—As Required...264

Remove and Clean Fuel Tank Inlet Screen...265

Drain Water and Sediment from Fuel Tank Sump...266

Drain Primary Fuel Filter and Water Separator...267

Drain Final Fuel Filter and Water Separator...268

Drain Auxiliary Fuel Filter and Water Separator...269

Clean Rear Camera Lens—If Equipped...270

Inspect Belts...271

Check Coolant...336

Check and Clean Radiator Air Inlet Screen...276

Check and Clean Air Cleaner Dust Unloader Valve...277

Check Windshield Washer Fluid Level...279

Check and Adjust Track Sag...280

Section 3-4: Maintenance—10 Hours or Daily...283

Check Hydraulic Tank Oil Level...284

Check Engine Oil Level...287

Check Engine Coolant Level...289

Lubricate Hydraulic Coupler—If Equipped...291

Section 3-5: Maintenance—Every 100 Hours...292

Lubricate Working Tool Pivots...293

Lubricate Front End Pin Joints...294

Inspect and Re-Torque Track Hardware...297

Section 3-6: Maintenance—Every 250 Hours...299

Check Swing Gear Case Oil Level...300

Drain Water and Sediment From Hydraulic Tank Sump...302

Check Pump Drive Gear Case Oil Level...304

Check Travel Gear Case Oil Level...306

Check Battery Electrolyte Level and Terminals...307

Take Engine Oil Sample...310

Section 3-7: Maintenance—Every 500 Hours...311

Lubricate Swing Bearing Gear...312

Lubricate Swing Bearing...313

Drain and Refill Engine Oil and Replace Filter...314

Check Air Intake Hoses...316

Clean Cab Fresh Air and Cab Recirculating Air Filters...317

Take Fluid Samples...320

Section 3-8: Maintenance—Every 1000 Hours...321

Drain and Refill Swing Gear Case Oil...322

Replace Hydraulic Tank Oil Filter...323

Replace Primary Fuel Filter and Water Separator...327

Replace Final Fuel Filter and Water Separator...329

Replace Pilot Oil Filter...331

Drain and Refill Pump Drive Gear Case Oil...333

Check and Adjust Engine Valve Lash...335

Check Coolant...336

Replace Air Cleaner Elements...337

Replace Air Cleaner Dust Unloader Valve...339

Section 3-9: Maintenance—Every 2000 Hours...341

Replace Auxiliary Fuel Filter and Water Separator...342

Drain and Refill Travel Gear Case Oil...344

Section 3-10: Maintenance—Every 4000 Hours...346

Drain Cooling System...347

Cooling System Fill and Deaeration Procedure...349

Section 3-11: Maintenance—Every 4500 Hours...351

Service Exhaust Filter...352

Clean EGR Cooler...353

Check Turbocharger...354

Check and Clean Fuel Injector...355

Section 3-12: Maintenance—Every 5000 Hours...356

Drain and Refill Hydraulic Tank Oil...357

Replace Hydraulic Tank Vent Cap Filter...362

Section 4-1: Miscellaneous—Machine...365

Bleed Fuel System...366

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...368

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...371

Do Not Service Control Valves, Cylinders, Pumps, or Motors...372

Precautions for Alternator and Regulator...373

Handling, Checking, and Servicing Batteries Carefully...374

Using Battery Charger...376

Using Booster Batteries—24-Volt System...378

Replacing Batteries...379

Welding on Machine...380

Clean the Machine Regularly...381

Adding 12-Volt Accessories...382

JDLink™ Machine Monitoring System (MMS)—If Equipped...383

Replacing Fuses...384

Replacing Bucket Teeth...387

Replacing Bucket Tooth Tip—Heavy-Duty Bucket...389

Replacing Bucket Teeth—TK Series...391

Removing the Bucket...392

Track Sag General Information...393

Check Track Shoe Hardware...394

Hardware Torque Specifications...395

Unified Inch Bolt and Screw Torque Values...396

Metric Bolt and Screw Torque Values...398

Section 4-2: Miscellaneous—Operational Checkout...401

Operational Checkout...401

Section 4-3: Miscellaneous—Troubleshooting...459

Troubleshooting Procedure...460

Engine...461

Hydraulic System...466

Electrical System...469

Section 4-4: Miscellaneous—Storage...472

Prepare Machine for Storage...473

Monthly Storage Procedure...475

Section 4-5: Miscellaneous—Machine Numbers...477

Record Product Identification Number (PIN)...478

Record Engine Serial Number...479

Record Travel Motor Serial Numbers...480

Record Swing Motor Serial Number...481

Record Hydraulic Coupler Serial Number—If Equipped...482

Record Hydraulic Pump Serial Number...483

Keep Proof of Ownership...484

Keep Machines Secure...485

Section 4-6: Miscellaneous—Specifications...486

245GLC Engine Specifications...486

245GLC Drain and Refill Capacities...486

245GLC Machine Specifications...486

245GLC Working Ranges...486

245GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.)...486

245GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...486

245GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...486

245GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.)...486

245GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...486

245GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...486

TABLE OF CONTENTS...1

Section 1-1: Sécurité—Sécurité et avantage opérateur...30

Dispositifs de sécurité et usage de l;opérateur...31

Section 1-2: Sécurité—Précautions générales...33

Reconnaître les symboles de mise en garde...34

Respect des conseils de sécurité...35

L;utilisation de la machine exige une qualification...36

Porter des équipements de protection...37

Modifications non autorisées sur la machine interdites...38

Sélecteur de configuration de commande—Suivant équipement...39

Ajout de protections de la cabine pour des utilisations spéciales...40

Inspection de la machine...41

Se tenir à l;écart des pièces en mouvement...42