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BMW 5-Series E34 518i 520i 525i 525iX 525td 525tds 530i 535i 540i M5 1988-1996 Workshop Repair Manual PDF - MBMWE34NMMK.zip

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A full factory-level service and repair guide, complete with electrical wiring schematics, covering the BMW 5-Series (E34) range — 518i, 518g, 520i, 520i ECE, 524td, 525i, 525iX, 525i Sport, 525td, 525tds, 530i, 535i, 535i Sport, 540i, 540i M-sport, and M5 — packed with the same workshop data professionals use to service, troubleshoot, and fix these vehicles.


Inside the BMW 5-Series E34 workshop service repair manual, you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


BMW 5-Series (E34) (525i, 525iX, 530i, 535i, 535i Sport & 525i Sport, 540i, 540i M-sport, M5 Service Manual.pdf


BMW 5-Series (E34) All Models Service Manual.iso


1990–1994 BMW 518i - 1.8 L M40B18 I4 113 PS (83 kW; 111 hp)


1995–1996 BMW 518i - 1.8 L M43B18 I4 115 PS (85 kW; 113 hp)


1995–1996 BMW 518g (CNG) Touring - 1.8 L M43B18 I4


1988–1990 BMW 520i - 2.0 L M20B20 I6 122 PS (90 kW; 120 hp)


1988–1990 BMW 520i ECE - 2.0 L M20B20 I6 129 PS (95 kW; 127 hp) higher compression than non ECE


1991–1996 BMW 520i - 2.0 L M50B20 I6 150 PS (110 kW; 148 hp)


1988–1991 BMW 524td - 2.4 L M21 I6 diesel


1993–1995 BMW 525td - 2.5 L M51D25 UL I6 115 PS (85 kW; 113 hp) diesel


1991–1995 BMW 525tds - 2.5 L M51D25 OL I6 143 PS (105 kW; 141 hp) diesel


1988–1990 BMW 525i - 2.5 L M20B25 I6 170 PS (125 kW; 168 hp)


1991–1996 BMW 525i - 2.5 L M50B25 I6 192 PS (141 kW; 189 hp)


1992–1995 BMW 525iX - 2.5 L M50B25 I6 192 PS (141 kW; 189 hp)


1988–1990 BMW 530i - 3.0 L M30B30 I6 188 PS (138 kW; 185 hp)


1993–1995 BMW 530i - 3.0 L M60B30 V8 218 PS (160 kW; 215 hp)


1988–1992 BMW 535i - 3.4 L M30B35 I6 211 PS (155 kW; 208 hp)


1993–1995 BMW 540i - 4.0 L M60B40 V8 286 PS (210 kW; 282 hp)


1989–1992 BMW M5 - 3.5 L S38B36 I6, 315 PS (232 kW; 311 hp)


1992–1995 BMW M5 - 3.8 L S38B38 I6, 340 PS (250 kW; 335 hp)


US


1989–1990 BMW 525i - 2.5 L M20B25 I6, 168 hp (125 kW; 170 PS)


1989–1993 BMW 535i - 3.4 L M30B35 I6, 208 hp (155 kW; 211 PS)


1991–1993 BMW M5 - 3.5 L S38B36 I6, 310 hp (231 kW; 314 PS)


1991–1995 BMW 525i - 2.5 L M50B25 I6, 189 hp (141 kW; 192 PS)


1994–1995 BMW 530i - 3.0 L M60B30 V8, 215 hp (160 kW; 218 PS)


1994–1995 BMW 540i - 4.0 L M60B40 V8, 282 hp (210 kW; 286 PS)


BMW 5-Series (E34) 525i, 530i, 535i, 540i Repair Manual 1989-1995.pdf


BMW E30-E28-E34 Series Service Repair Manual.pdf


3-Series (E30):


316 (83 to 88), 316i (88 to 91), 318i (83 to 91), 320i (87 to 91), 325i (87 to 91).


Also Touring and Convertible versions of these models


5-Series (E28):


518 (81 to 85), 518i (85 to 88), 525i (81 to 88), 528i (81 to 88), 535i (85 to 88), M535i (85 to 88)


5-Series (E34):


518i (90 to 91), 520i (88 to 91), 525i (88 to 91), 530i (88 to 91), 535i (88 to 91)


Engines covered:


1596 cc, 1766 cc, 1795 cc, 1990 cc, 2494 cc, 2788 cc, 2986 cc & 3430 cc


BMW 5-Series (E34) 525i, 535i Electrical Troubleshooting Manual.pdf


BMW 5-Series (E34) 518i, 520i, 525td, 525tds, including Touring Electrical Troubleshooting Manual.pdf


Total Pages: 8,301 pages


File Format: PDF


Language: English / German


Table of Contents...3


Foreword...5


Warnings and Cautions...7


010 Fundamentals For the Do-It-Yourself Owner...9


020 Maintenance Program...23


100 Engine - General...43


110 Engine Removal and Installation...59


113 Cylinder Head Removal and Installation...73


116 Cylinder Head and Valvetrain...99


117 Camshaft Timing Chain...121


118 Camshaft Timing Belt...141


119 Lubrication System...145


120 Ignition System,-DME...153


121 Battery, Starter, Alternator...163


130 Fuel Injection-DME...169


160 Fuel Tank and Fuel Pump...197


170 Radiator and Cooling System...205


180 Exhaust System...217


200 Transmission - General...223


210 Clutch...225


230 Manual Transmission...231


240 Automatic Transmission...237


250 Gearshift Linkage...255


260 Driveshaft...261


300 Suspension, Steering and Brakes - General...271


310 Front Suspension...277


320 Steering and Wheel Alignment...289


330 Rear Suspension...299


331 Final Drive...313


340 Brakes...317


400 Body - General...329


410 Fenders, Engine Hood...333


411 Doors...337


412 Trunk Lid, Tailgate...343


510 Exterior Trim, Bumpers...347


512 Door Windows...353


513 Interior Trim...357


515 Central Locking...361


520 Seats...365


540 Sunroof...371


600 Electrical System - General...375


610 Fuses and Relays...381


611 Wipers and Washers...387


612 Switches and Electrical Accessories...397


620 Instruments...401


630 Exterior Lighting...407


640 Heating and Air Conditioning...413


650 Radio...427


720 Seat Belts...431


721 Airbag System (SRS)...435


Electrical Wiring Diagrams...441


e34_88...1


Back to Start Page...0


Contents Page...1


0100.0 Index...2


0110.0 Introduction ...4


0130.0 Systematic Troubleshooting...6


0140.0 Symbols...13


0670.0 Power Distribution Charts...17


0670.1 Fuse Charts...21


0670.2 Power Distribution ...26


0670.3 Fuse Details...34


0670.4 Ground Distribution...53


0670.5 Diagnostic Link ...77


1210.2 Injection Electronics (DME 1.3)...86


1230.0 Charging System ...98


1240.0 Start...100


1290.0 E- Box Fan...103


2460.0 Electronic Transmission Control (AEGS)...104


3234.0 Supplemental Restraint System (Air Bag)...112


3240.0 Power Assist Steering (Servotronic)...114


3450.0 Antilock Brake System (ABS)...115


5116.0 Power Mirrors...119


5120.0 ZKE Door Lock Heating (TSH)...121


5126.0 ZKE Central Locking (ZV)...123


5133.0 ZKE Power Windows (FH)...129


5200.0 Power Seats...135


5410.0 ZKE Sunroof (SHD)...141


6100.0 Central Body Electronics (ZKE)...145


6133.0 Horn...151


6160.0 ZKE Windshield Wiper Control (SWS)...152


6164.0 ZKE Windshield Wiper Pressure Control (ADV)...155


6169.0 Windshield Washer Jet Heaters...157


6200.0 Instrument Cluster/ Check Control (K/ CC)...158


6300.0 Light Switch Details...174


6301.0 Lamp Monitor (LKM)...180


6312.0 Headlights/ Fog Lights...189


6313.0 Turn/ Hazard Lights...194


6314.0 Park/ Tail/ Underhood Lights...199


6320.0 License/ Trunk Lights...202


6322.0 Back Up Lights...204


6325.0 Brake Lights...206


6330.0 ZKE Interior Lights (IB)...207


6332.0 Glove Box Light/ Cigar Lighter/ Charging Plug...211


6450.1 Integrated Climate Regulation (IHKR)...213


6454.0 Auxiliary Fan ...225


6510.0 Radio/ CD Player (Provisions)...227


6561.0 Cellular Telephone (Provisions)...233


6571.0 Cruise Control (Tempomat)...235


6581.0 On- Board Computer (BCIV)...241


7000.0 Component Location Chart...246


7100.0 Component Location Views...263


8000.0 Splice Location Views...304


8500.0 Connector Views...310


e34_89...335


Back to Start Page...0


Contents Page...335


0100.0 Index ...336


0110.0 Introduction ...338


0130.0 Systematic Troubleshooting...340


0140.0 Symbols...343


0670.0 Power Distribution Charts...347


0670.1 Fuse Charts...352


0670.2 Power Distribution ...356


0670.3 Fuse Details...364


0670.4 Ground Distribution...383


0670.5 Diagnostic Link...407


1210.2 Injection Electronics (DME 1.3)...416


1230.0 Charging System ...429


1240.0 Start...431


1290.0 E- Box Fan...434


2460.0 Electronic Transmission Control (AEGS)...435


3234.0 Supplemental Restraint System (Air Bag) ...442


3240.0 Power Assist Steering (Servotronic) ...444


3450.0 Antilock Brake System (ABS)...445


5116.0 Power Mirrors...450


5120.0 ZKE Door Lock Heating (TSH)...452


5126.0 ZKE Central Locking (ZV)...454


5133.0 ZKE Power Windows (FH)...460


5200.0 Power Seats...466


5203.0 Heated Seats...470


5410.0 ZKE Sunroof (SHD)...472


6100.0 Central Body Electronics (ZKE)...476


6133.0 Horn...482


6160.0 ZKE Windshield Wiper Control (SWS)...483


6164.0 ZKE Wndshield Wiper Pressure Control (ADV)...486


6169.0 Windshield Washer Jet Heaters...488


6200.0 Instrument Cluster/ Check Control (K/ CC) ...489


6300.0 Light Switch Details...508


6301.0 Lamp Monitor (LKM)...514


6312.0 Headlights/ Fog Lights...524


6313.0 Turn/ Hazard Lights...527


6314.0 Park/ Tail/ Underhood Lights...531


6320.0 License/ Trunk Lights...533


6322.0 Back Up Lights...535


6325.0 Brake Lights...537


6330.0 ZKE Interior Lights (IB)...538


6332.0 Glove Box Light/ Cigar Lighter/ Charging Plug...541


6450.1 Integrated Climate Regulation (IHKR)...543


6454.0 Auxiliary Fan ...556


6510.0 Radio/ CD Player (Provisions)...558


6561.0 Cellular Telephone (Provisions)...564


6571.0 Cruise Control (Tempomat) ...566


6581.0 On- Board Computer (BCIV) ...570


7000.0 Component Location Chart...577


7100.0 Component Location Views...594


8000.0 Splice Location Views...635


8400.0 Connector Views Chart...641


8500.0 Connector Views...646


e34_90...660


Back to Start Page...0


Contents Page...660


0100.0 Index...661


0110.0 Introduction...664


0130.0 Systematic Troubleshooting...666


0140.0 Symbols...669


0670.0 Power Distribution Charts...673


0670.1 Fuse Charts...677


0670.2 Power Distribution...682


0670.3 Fuse Details...690


0670.4 Ground Distribution...708


0670.5 Diagnostic Link...734


1210.2 Injection Electronics (DME 1.3)...743


1210.4 Injection Electronics (DME M1.2, 6 Cylinder)...756


1230.0 Charging System...765


1240.0 Start...767


1290.0 E- Box Fan...770


2460.0 Electronic Transmission Control (AEGS)...771


3234.0 Supplemental Restraint System (Air Bag)...778


3240.0 Power Assist Steering (Servotronic)...780


3450.0 Antilock Brake System (ABS) ...781


5116.0 Power Mirrors...786


5120.0 ZKE Door Lock Heating (TSH)...788


5126.0 ZKE Central Locking (ZV)...790


5133.0 ZKE Power Windows (FH)...796


5200 Power Seats...802


5203.0 Heated Seats...807


5410.0 ZKE Sunroof (SHD) ...809


6100.0 Central Body Electronics (ZKE)...813


6133.0 Horn...820


6160.0 ZKE Windshield Wiper Control (SWS)...821


6169.0 Windshield Washer Jet Heaters...824


6200.0 Instrument Cluster/ Check Control (K/ CC)...825


6300.0 Light Switch Details...845


6301.0 Lamp Monitor (LKM)...851


6312.0 Headlights/ Fog Lights...861


6313.0 Turn/ Hazard Lights...864


6314.0 Park/ Tail/ Underhood Lights...868


6320.0 License/ Trunk Lights...870


6322.0 Back Up Lights...872


6325.0 Brake Lights...874


6330.0 ZKE Interior Lights (IB)...875


6332.0 Glove Box Light/ Cigar Lighter/ Charging Plug...878


6412.0 Park Ventilation With IHKR 2...880


6424.0 Rear Window Defogger...882


6450.1 Integrated Climate Regulation (IHKR)...885


6450.3 Integrated Climate Regulation II (IHKR II)...898


6454.0 Auxiliary Fan ...908


6510.0 Radio/ CD Player (Provisions) ...910


6561.0 Cellular Telephone (Provisions) ...916


6571.0 Cruise Control (Tempomat)...918


6581.0 On- Board Computer (BCIV) ...922


7000.0 Component Location Chart...929


7100.0 Component Location Views...948


8000.0 Splice Location Views...1001


8400.0 Connector Views Chart...1008


8500.0 Connector Views...1014


e34_91...1028


Back to Start Page...0


Contents Page...1028


0100.0 Index...1029


0110.0 Introduction ...1031


0140.0 Symbols...1033


0670.0 Power Distribution Chart...1038


0670.1 Fuse Chart...1041


0670.2 Power Distribution ...1047


0670.3 Fuse Details...1055


0670.4 Ground Distribution ...1073


0670.5 Diagnostic Link...1104


1210.1 Digital Engine Electronics (DME M1.3, 6 Cylinder M30 With EML)...1113


1210.2 Digital Engine Electronics (DME M1.3, 6- Cylinder M30)...1124


1210.4 Digital Engine Electronics (DME M1.2, 6- Cylinder S38)...1135


1210.7 Digital Engine Electronics (DME M3.1, 6- Cylinder M50)...1144


1230.0 Charging System...1154


1240.0 Start...1155


1270.0 Electronic Throttle Control (EML 6- Cylinder)...1157


1290.0 E- Box Fan...1167


2460.0 Electronic Transmission Control (EGS 4HP- 22)...1168


2460.2 Electronic Transmission Control (EGS A4S 310R) ...1176


3234.0 Supplemental Restraint System (Air Bag)...1184


3240.0 Power Assist Steering (Servotronic)...1186


3450.0 Antilock Brake System (ABS)...1187


3450.1 Automatic Stability Control (ASC)...1192


5116.0 Power Mirrors...1200


5120.0 ZKE Door Lock Heating (TSH)...1202


5126.0 ZKE Central Locking (ZV) ...1204


5133.0 ZKE Power Windows (FH)...1210

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