John Deere 318E 320E Skid Steer Loaders Manual Controls FT4/S4 Engines Workshop Repair Service PDF (TM13006X19) - MJODTM13006X19.zip

This is a full technical service guide featuring complete Electrical Wiring Diagrams for the John Deere 318E and 320E equipped with Manual Controls and FT4/S4 engines. It contains every piece of workshop documentation needed to maintain, troubleshoot, and repair these machines to the same standard as professional technicians.

The John Deere 318E and 320E Skid Steer Loader (Manual Controls) workshop service manual covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM13006X19 - John Deere Skid Steer Loaders (Manual Controls) 318E, 320E Operation & Test Service Manual.PDF

TM13006X19 - John Deere Skid Steer Loaders (Manual Controls) 318E, 320E Operation & Test Service Manual.EPUB

Total Pages: 1,232 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Manual Identification-READ THIS FIRST!

General Information

Safety

Diagnostic Trouble Codes (DTCs)

Engine Control Unit (ECU) Diagnostic Trouble Codes

Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

Sealed Switch Module (SSM) Diagnostic Trouble Codes

Vehicle Control Unit (VCU) Diagnostic Trouble Codes

Operational Checkout Procedure

Operational Checkout Procedure

Engine

Theory of Operation

Diagnostic Information

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Power Train

Theory of Operation

Diagnostic Information

Tests

Hydraulic System

Theory of Operation

Diagnostic Information

Adjustments

Tests

Hydrostatic System

Theory of Operation

Diagnostic Information

Tests

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Tests

Dealer Fabricated Tools

318E (PIN:1T0318E***J249323-); 320E (PIN:1T0320E***J249291-)

TABLE OF CONTENTS - Expanded View

9000 - GENERAL INFORMATION

01 - Safety

Add and Operate Attachments Safely

Avoid Backover Accidents

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Avoid Machine Tip Over

Avoid Unauthorized Machine Modifications

Avoid Work Site Hazards

Clean Debris from Machine

Clean Exhaust Filter Safely

Decommissioning Proper Recycling and Disposal of Fluids and Components

Drive Metal Pins Safely

Follow Safety Instructions

Handle Cab Door Safely

Handle Chemical Products Safely

Inspect and Maintain ROPS

Inspect Machine

Keep Riders Off Machine

Make Welding Repairs Safely

Operate Only If Qualified

Operating On Slopes

Operating or Traveling On Public Roads

Park and Prepare for Service Safely

Prepare for Emergencies

Prevent Battery Explosions

Prevent Fires

Prevent Unintended Machine Movement

Recognize Safety Information

Remove Paint Before Welding or Heating

Service Cooling System Safely

Start Only From Operator's Seat

Stay Clear of Moving Parts

Use and Maintain Seat Belt

Use Steps and Handholds Correctly

Wear Protective Equipment

Work In Ventilated Area

9001 - DIAGNOSTIC TROUBLE CODES (DTC)

10 - Engine Control Unit (ECU) Diagnostic Trouble Codes

000028.00 — Accelerator 3 _ Pedal

000028.01 — Accelerator 3 _ Pedal

000028.03 — Accelerator 3 _ Pedal

000028.04 — Accelerator 3 _ Pedal

000029.03 — Accelerator 2 _ Pedal

000029.04 — Accelerator 2 _ Pedal

000091.03 — Acceleration _ Sensor 1

000091.04 — Acceleration _ Sensor 1

000167.01 — Charge _ Alarm

000167.05 — Charge _ Alarm

000237.13 — Vehicle Identification _ Number

000237.31 — Vehicle Identification _ Number

001485.02 — Main Relay _ ECU

001485.07 — Main Relay _ ECU

003695.14 — Exhaust Filter Cleaning Inhibited By Operator Interface

522243.05 — Start Assist _ Relay

522243.06 — Start Assist _ Relay

522590.12 — Internal _ Supply 1

522596.09 — CAN Comm _ TSC1

522597.09 — TSC1 CAN _ Message

522599.09 — Y_RSS CAN _ Message

522600.09 — Y_EC CAN _ Message

522601.09 — Y_RSS CAN _ Message

522618.09 — EBC1 CAN _ Message

522619.09 — Y_DPFIF CAN _ Message

522623.07 — Accelerator 1-2 Sensor

522624.07 — Accelerator 1-2 Sensor

522744.04 — Internal Driver _ Circuit

522994.04 — Internal Driver _ Circuit

Engine Control Unit (ECU) Diagnostic Trouble Codes

20 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

000070.02 — Park Brake _ Release Input

000070.04 — Park Brake _ Release Input

000096.03 — Fuel Level _ Sensor

000096.04 — Fuel Level _ Sensor

000158.00 — System Voltage

000158.01 — System Voltage

000162.04 — 2-Speed _ Switch Input

000234.14 — Software Mismatch

000920.05 — Alarm Output

000920.06 — Alarm Output

001196.11 — Anti Theft

001504.04 — Seat Switch _ Input

002000.09 — No ECU Data _ On CAN Bus

002142.09 — No SSM Data _ On CAN Bus

002228.09 — No HCU Data _ On CAN Bus

003413.04 — Door Switch _ Input

003597.03 — 5 Volt Sensor _ Supply 1

003597.04 — 5 Volt Sensor _ Supply 1

521050.04 — Aux Flow On-Off _ Switch Input

521197.04 — Courtesy Light _ Switch Input

522379.05 — Park Brake _ Release Output

522379.06 — Park Brake _ Release Output

522398.02 — Park Brake Run _ Switch Input

522398.04 — Park Brake Run _ Switch Input

522826.00 — Fan Purge _ Switch Input

522826.04 — Fan Purge _ Switch Input

522827.04 — Fan Auto _ Switch Input

522859.04 — Lap Bar _ Switch Input

523217.06 — Hydraulic Valve _ Power 3 to HCU

523218.06 — Propel Valve _ Power 2 to HCU

523219.06 — Hydraulic Valve _ Power Output

523693.03 — Aux Hyd _ Channel 1 Input

523693.04 — Aux Hyd _ Channel 1 Input

523694.03 — Aux Hyd _ Channel 2 Input

523694.04 — Aux Hyd _ Channel 2 Input

523694.12 — Aux Hyd _ Channel 2 Input

523822.04 — High Flow _ Switch Input

523935.05 — Aux Hyd _ Extend Output

523935.06 — Aux Hyd _ Extend Output

523941.05 — Aux Hyd _ Retract Output

523941.06 — Aux Hyd _ Retract Output

523948.05 — Ride Control 1 _ Solenoid Current

523948.06 — Ride Control 1 _ Solenoid Current

523949.05 — Ride Control 2 _ Solenoid Current

523949.06 — Ride Control 2 _ Solenoid Current

524225.04 — Remote Start _ Input

524264.11 — Checksum Error

Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

60 - Sealed Switch Module (SSM) Diagnostic Trouble Codes

0000629.12 — Controller Fault

002033.09 — VCU CAN Comm

002634.04 — Ignition Relay

002634.05 — Ignition Relay

523850.04 — SSM Button 15

523850.09 — SSM Button 15

523852.04 — SSM Button 14

523852.09 — SSM Button 14

523854.04 — SSM Button 13

523854.09 — SSM Button 13

523855.04 — SSM Button 12

523855.09 — SSM Button 12

523856.04 — SSM Button 11

523856.09 — SSM Button 11

523857.04 — SSM Button 10

523857.09 — SSM Button 10

523858.04 — SSM Button 9

523858.09 — SSM Button 9

523860.04 — SSM Button 8

523860.09 — SSM Button 8

523861.04 — SSM Button 7

523861.09 — SSM Button 7

523862.04 — SSM Button 6

523862.09 — SSM Button 6

523863.04 — SSM Button 5

523863.09 — SSM Button 5

523864.04 — SSM Button 4

523864.09 — SSM Button 4

523865.04 — SSM Button 3

523865.09 — SSM Button 3

523867.04 — SSM Button 2

523867.09 — SSM Button 2

523868.04 — SSM Button 1

523868.09 — SSM Button 1

Sealed Switch Module (SSM) Diagnostic Trouble Codes

70 - Vehicle Control Unit (VCU) Diagnostic Trouble Codes

000158.03 — Battery Voltage Switched Power

000158.04 — Battery Voltage Switched Power

000168.03 — Unswitched Power _ Input

000168.04 — Unswitched Power _ Input

000977.05 — Fan Direction _ Mode

000977.06 — Fan Direction _ Mode

001071.05 — Fan Speed _ Solenoid

001071.06 — Fan Speed _ Solenoid

001508.00 — Hydraulic Oil _ Temperature

001508.03 — Hydraulic Oil _ Temperature

001508.04 — Hydraulic Oil _ Temperature

001713.00 — Hydraulic Filter _ Restr Switch

001713.03 — Hydraulic Filter _ Restr Switch

003599.03 — 5 Volt Sensor - Supply 3

003599.04 — 5 Volt Sensor - Supply 3

004056.05 — 2-Speed Output

004056.06 — 2-Speed Output

516249.04 — Controller Power Supply

520194.13 — Machine Model ID _ Wrong or Missing

520194.14 — Machine Model ID _ Wrong or Missing

521466.05 — Fan Direction _ Relief

521466.06 — Fan Direction _ Relief

521806.05 — HST Bypass Solenoid

521806.06 — HST Bypass Solenoid

522820.05 — High Flow _ Driver

522820.06 — High Flow _ Driver

524084.00 — Hydrostat Oil _ Temperature

524084.03 — Hydrostat Oil _ Temperature

524084.04 — Hydrostat Oil _ Temperature

Vehicle Control Unit (VCU) Diagnostic Trouble Codes

9005 - OPERATIONAL CHECKOUT PROCEDURE

10 - Operational Checkout Procedure

Operational Checkout

9010 - ENGINE

05 - Theory of Operation

Cold Start Operation

Engine Identification

John Deere Engine

15 - Diagnostic Information

Engine Cooling System Component Location

Engine Fuel System Component Location

Engine Hard to Start or Does Not Start When Cold

Engine Intake and Exhaust Component Location

John Deere Engine_(2127)

9015 - ELECTRICAL SYSTEM

05 - System Information

Electrical Diagram Information

Electrical Schematic Symbols

10 - System Diagrams

Attachment Control Boom Harness (W12) Component Location

Attachment Control Boom Harness (W12) Wiring Diagram

Attachment Control Frame Harness (W11) Component Location

Attachment Control Frame Harness (W11) Wiring Diagram

Cab Harness (W2) Component Location

Cab Harness (W2) Wiring Diagram

Control Lever Harness (W6) Component Location

Control Lever Harness (W6) Wiring Diagram

Dual Flasher Harness (W5) Component Location

Dual Flasher Harness (W5) Wiring Diagram

Engine Fuel System Harness (W22) Component Location

Engine Fuel System Harness (W22) Wiring Diagram

Engine Harness (W21) Component Location

Engine Harness (W21) Wiring Diagram

Fuse and Relay Specifications

Heater and Air Conditioner Harness (W16) Component Location

High _ Low Pressure Switch and Heater Valve Motor Harness (W18) Component Location

High _ Low Pressure Switch and Heater Valve Motor Harness (W18) Wiring Diagram

Hydraulic Valve Harness (W10) Component Location

Hydraulic Valve Harness (W10) Wiring Diagram

Hydrostatic Control Valve Harness (W17) Component Location

Hydrostatic Control Valve Harness (W17) Wiring Diagram

Intake Air Heater Harness (W36) Component Location

Intake Air Heater Harness (W36) Wiring Diagram

Main Harness (W3) Component Location

Main Harness (W3) Wiring Diagram

Quik-Tatch™ Actuator Harness (W15) Component Location

Quik-Tatch™ Actuator Harness (W15) Wiring Diagram

Quik-Tatch™ Boom Harness (W14) Component Location

Quik-Tatch™ Boom Harness (W14) Wiring Diagram

Quik-Tatch™ Frame Harness (W13) Component Location

Quik-Tatch™ Frame Harness (W13) Wiring Diagram

Radio Harness (W8) Component Location

Radio Harness (W8) Wiring Diagram

Rear Engine Harness (W1) Component Location

Rear Engine Harness (W1) Wiring Diagram

Reverse Switch Harness (W4) Component Location

Reverse Switch Harness (W4) Wiring Diagram

System Functional Schematic

System Functional Schematic, Wiring Diagram and Component Location Master Legend