John Deere 7405 Tractor 2WD MFWD Workshop Repair Service Manual PDF (TM6014) - MJODTM6014.zip
A full-service repair and workshop manual created for John Deere 7405 Tractors in 2WD or MFWD configuration, packed with everything needed to service, fix, and restore the machine to the standards of an expert technician.
The John Deere 7405 Tractor technical service manual (repair) covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm6014 - 7405 tractor Technical Manual - Repair.pdf
tm6014 - 7405 tractor Technical Manual - Repair.epub
PRODUCT DETAILS:
Total Pages: 1,115 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Fuel and Lubricants
Engine
Engine Removal and Installation
Engine Repair
Fuel, Air Intake and Cooling Systems
Speed Control
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Electrical System
Connectors
Wiring Harnesses
Charging Circuit
Starting Motor Circuit
Switches, Relays and Solenoids
Monitoring System
Auxiliary Lighting and Electrical Components
Powrquad Transmission
Removal and Installation of Transmission Components
Transmission Controls
PowrQuad Module
Creeper Transmission
Range Transmission
Drive Systems
Component Removal and Installation
U-Jointed Shafts and Torsion Damper
Front Wheel Drive Clutch
Differential
Final Drives
Rear PTO
Hydraulic Pump Drive
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Wheel Brakes
Hydraulic System
Controls
Hydraulic Pump
Hydraulic System Valves
Three Point Hitch
Selective Control Valves and Couplers
Bleed Hydraulic System
Miscellaneous
Component Removal and Installation
Main Frame
Front and Rear Wheels
Front and Rear Wheels
Seat/Deluxe
Deluxe Seat
Special Tools
tm6014 - 7405 tractor
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Safety Information
“Important” - Information
“Note” - Information
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare For Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work In Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Keep Rops Installed Properly
SERVICE TIRES SAFELY
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Service Front-Wheel Drive Tractor Safely
Section 10: General Information
Group 05: Specifications
General Specifications
Sealants and Adhesives Cross-Reference Chart
Glossary of Terms
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Group 10: Fuel and Lubricants
Diesel Fuel Specifications
Lubricity of Diesel Fuel
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Oil
Engine Break - In Oil
Engine Cooling System
Liquid Coolant Conditioner
Transmission-Hydraulic Oil
MFWD Gear Oil
Grease (Specific Application)
Grease
Alternative and Synthetic Lubricants
Lubricants Storage
Section 20: Engine
Group 00: Engine Removal and Installation
Special or Essential Tools
Repair Engine-Use CTM104
Specifications
Removing Engine
Installing Engine
Replacing Engine Mountings
Front Engine Mountings
Rear Engine Mountings
Group 05: Engine Repair
Engine Repair - Use CTM 104
Access to Intake and Exhaust Valves
Access to Front Crankshaft Seal
Access to Rear Crankshaft Seal - W/Creeper
Access to Rear Crankshaft Seal-W/O Creeper
Access to Camshaft
Access to Timing Gear Cover
Remove and Install Engine Valve Cover
Section 30: Fuel, Air Intake and Cooling Systems
Group 05: Speed Control
Specifications
Adjusting Throttle Hand Lever
Adjusting Throttle Control
Group 10: Fuel System
General Information
Removing Fuel Tank
Installing Fuel Tank
Replace Fuel Gauge Sending Unit
Replace Fuel Filter, Fuel Pump and Bleed Fuel System
General Information
Group 15: Air Intake System
Service Air Intake System
Air Intake System
Group 20: Cooling System
General Information
Specifications
Removing Radiator
Replacing Fan and Fan Drive
Installing Radiator
Inspect Belt Tensioner
Replace Belt Tension Mechanism
Replacing Drive Belt
Drive Belt Tensioner - Exploded View
Group 25: Cold Weather Starting Aids
Fuel Preheater
Electric Starting Aid
Coolant Heater
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
Disconnecting Electrical Circuit
Metri Pack Connector METRI PACK is a trade name of the PACKARD ELECTRIC Company
Weather Pack Connector WEATHER PACK is a trade name of the PACKARD ELECTRIC Company
Crimp Snap in Connector CRIMP SNAP IN is a trade name of the AMP Company
CPC ConnectorCPC is a trade name of the AMP Company
Replace Load Center Connector
Replace Power Distribution Center Connectors
Replacing Female Terminal on 45-Pin Plug
Installing Terminal
Changing Terminals
Stripping Wire Ends
Installing Terminal
Group 10: Wiring Harnesses
GROUND POINT LOCATIONS
Removing and Installing Main Wiring Harness
Removing and Installing Hitch Wiring Harness
Removing and Installing PTO Wiring Harness
Group 15: Charging Circuit
Repair Alternator-Use CTM77
General
Specifications
Removing Alternator
Group 20: Starting Motor Circuit
Special or Essential Tools
Specifications
Repair Starter-Use CTM77
Removing Starting Motor
Replace Starter Circuit Relay
Replace Fusible Link
Replace Neutral Start Switch - Powrquad Transmission
Group 25: Switches, Relays and Solenoids
Disconnecting Electrical Circuit
Specifications
Replace Brake Switch
Replace MFWD Solenoid
Replace MFWD Switch
Replace Differential Lock and Rear PTO Solenoids
Differential Lock Switch
Replace PTO Switch
Replacing the Sensitivity Potentiometer
Replace Hitch Control Potentiometer and Switch
Replacing Draft Sensor
Replace Install Hitch Position Sensor
Location of Hitch Position Sensor
Replace Fuel Shut-Off Solenoid
Replace Main Switch
Operating Lights
Main Fuse
Replace Thermo Starting Aid and Heater Relay
Load Center
Group 30: Monitoring System
Service Equipment and Tools
Other Material
Specifications
Disconnecting Electrical Circuit
Replacing PTO Speed Sending Unit
Replacing Engine Oil Pressure Sending Unit
Replacing Engine Speed Sending Unit
Replacing Air Cleaner Sending Unit
Replacing Coolant Temperature Sending Unit
Replace Fuel Gauge Sending Unit
Temperature and Pressure Sending Units
Removing Instrument Unit
Remove and Install Draft Link Sensor
Adjust Draft Link Sensor
Group 40: Auxiliary Lighting and Electrical Components
Replace Seven-Terminal Outlet Socket
Section 55: Powrquad Transmission
Group 00: Removal and Installation of Transmission Components
Special or Essential Tools
Specifications
Removing Powrquad Module
Installing Powrquad Module
Removing The Creeper Transmission
Installing Creeper Transmission
Removing The Range Transmission
Installing Range Transmission
Group 05: Transmission Controls
Essential or Recommended Tools
Shift Console Access
Specifications
Gear Shift Linkage
Gear Shift Linkage (Cont.)
Range Shift Linkage
Range Shift Linkage (Cont...)
Installing Bowden Cables
Adjusting Reverser Drive Linkage
Adjusting Shift Linkage
Adjusting Parking Lock
Remove Shift Control Assembly PowrQuad
Disassemble Shift Control Assembly
PowrQuad Shift and Park Linkage Assembly
Shift and Park Linkage Symptom/Cause Chart
Shift and Park Linkage Adjustment
Preliminary Checks
Check Shifter Lever Tang and Fork Slot
Check Shift Lever Pivot
Inspect Shifter Cams
Check and Adjust Cam Neutral Alignment
Check and Adjust Park Disengaged Stop (After Cam Adjustment)
Inspect and Adjust FNR Lower Rod
Inspect and Adjust FNR Linkage (Upper and Lower)
Inspect and Adjust Lower Speed Linkage
Inspect and Adjust Upper Speed Linkage
Inspect Lower Park Rod
Inspect Upper Park Rod and Check Park Adjustment
Adjust Park Rod
Adjust Park Rod with Turnbuckle
Adjust Park Rod with Balljoint
Check Park Rod for Excessive Flexing
Check Park Disengaged Stop
Lubricate Park Arm, Shifter Fork Slots and Shift Lever Tang
Inspect and Adjust Range Shift Linkage
Drive and Final Checks-Shifting and Park Performance
Other Symptoms and Solutions
Exploded View
Disassemble
Assemble
Adjust or Replace Clutch Cable
Group 10: PowrQuad Module
Special or Essential Tools
Service Equipment and Tools
Other Material