Toyota Towing Tractor 4CBT2 4CBT3 4CBTY2 4CBTK4 4CBTYK4 Workshop Repair Service Manual PDF (CE662) - MOTOINCE662.zip
A full factory-level service and repair guide, complete with electrical wiring schematics, covering the Toyota Towing Tractors 4CBT2, 4CBT3, 4CBTY2, 4CBTK4, and 4CBTYK4 — packed with every technical detail you need to service, troubleshoot, overhaul, and rebuild these machines just like a trained technician.
Inside the Toyota Towing Tractor 4CBT2,3 & 4CBTY2 & 4CBTK4 & 4CBTYK4 workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 225 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
CE662 - Toyota Towing Tractor 4CBT2,3 & 4CBTY2 & 4CBTK4 & 4CBTYK4 for Europe Repair Manual.pdf
MAIN SECTIONS
FOREWORD...2
SECTION INDEX...4
GENERAL...6
EXTERIOR VIEW OF VEHICLE...7
VEHICLE MODELS...9
FRAME NUMBER...9
HOW TO USE THIS MANUAL...10
EXPLANATION METHOD...10
TERMINOLOGY...11
ABBREVIATIONS...11
OPERATING TIPS...12
GENERAL INSTRUCTIONS...12
JACKING UP...13
HOISTING THE VEHICLE...14
WIRE ROPE SUSPENSION ANGLE LIST...15
SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE...15
TOWING THE VEHICLE...16
ELECTRICAL PARTS INSPECTION...17
BOLT & NUT TIGHTENING TORQUES...18
BOLT STRENGTH CLASS IDENTIFICATION METHOD AND TIGHTENING TORQUE...18
PRECOATED BOLTS...20
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE...21
RECOMMENDED LUBRICANT QUANTITY AND TYPES...21
LUBRICATION...22
PERIODIC MAINTENANCE...23
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS...26
EXPLANATION...27
DEVELOPMENT OBJECTIVE...27
SELLING POINT...27
MASTER CONTROL...30
OPS...33
VEHICLE DIMENSIONS...34
BATTERY...40
LIST OF APPLICABLE BATTERIES...41
BATTERY COMPARTMENT...42
SERVICE STANDARDS...42
LED DISPLAY...43
TROUBLESHOOTING...44
BATTERY ASSY...45
REMOVAL . INSTALLATION...45
INSPECTION...46
REPLACING BATTERY PLUG TERMINAL...48
LEVER FOR EMERGENCY BATTERY PLUG DISCONNECTING...49
BATTERY ROLLER (ON THE VEHICLE)...50
BATTERY STOPPER...51
BATTERY CARRIER...53
CONTROLLER...54
CONTROLLER...55
GENERAL...55
REMOVAL . INSTALLATION...61
CONTACTOR...62
GENERAL...62
REMOVAL . INSTALLATION...64
ACCELERATOR PEDAL...65
COMPONENTS...65
REMOVAL . INSTALLATION...66
INSPECTION AND ADJUSTMENT OF ACCELERATION SENSOR...66
ACCELERATOR...67
COMPONENTS...67
REMOVAL . INSTALLATION...67
ACCELERATOR INSPECTION...69
ACCELERATOR LEVER ADJUSTMENT...70
FLOOR SWITCH...71
COMPONENTS...71
REMOVAL . INSTALLATION...72
FLOOR SWITCH ADJUSTMENT METHOD...72
TROUBLESHOOTING...74
BEFORE TROUBLESHOOTING...75
GENERAL...77
TROUBLESHOOTING...78
MOTOR...92
DRIVE MOTOR...93
GENERAL...93
SPECIFICATIONS...93
COMPONENTS...94
REMOVAL . INSTALLATION...95
FRONT AXLE...98
GENERAL...99
SPECIFICATIONS...99
STRUCTURAL SCHEME...100
COMPONENTS...103
FRONT AXLE...103
FRONT WHEEL...104
FRONT AXLE HUB...105
REMOVAL . INSTALLATION...105
FRONT AXLE SHAFT...108
REMOVAL . INSTALLATION...108
ADJUSTMENT METHOD FOR FRONT AXLE HUB STARTING FORCE...111
REAR AXLE...112
GENERAL...113
SPECIFICATIONS...113
COMPONENTS...114
REAR AXLE ASSY...114
DRIVE UNIT AND DIFFERENTIAL ASSY...115
DRIVE UNIT AND REAR AXLE ASSY...116
REMOVAL . INSTALLATION...116
REAR AXLE SHAFT...119
REMOVAL . INSTALLATION...119
DRIVE UNIT AND REAR AXLE ASSY...120
DISASSEMBLY . INSPECTION . REASSEMBLY...120
DIFFERENTIAL CASE ASSY...129
DISASSEMBLY . INSPECTION . REASSEMBLY...129
STEERING...132
GENERAL...133
STRUCTURAL SCHEME...136
COMPONENTS...137
STEERING WHEEL . MAST JACKET...139
REMOVAL . INSTALLATION...139
STEERING SHAFT...144
REMOVAL . INSTALLATION...144
BRAKE...148
GENERAL...149
SPECIFICATIONS...149
COMPONENTS...152
SERVICE BRAKE...160
DISASSEMBLY . INSPECTION . REASSEMBLY...160
BRAKE AIR BLEEDING...165
BRAKING FORCE INSPECTION . ADJUSTMENT...166
MASTER CYLINDER...167
REMOVAL . INSTALLATION...167
DISASSEMBLY . INSPECTION . REASSEMBLY...169
PARKING BRAKE LEVER...172
REMOVAL . INSTALLATION...172
MAINTENANCE NOTES...174
ADJUSTMENT...174
BRAKE PEDAL ADJUSTMENT...175
REASSEMBLY AND ADJUSTMENT GUIDE FOR BRAKE SWITCH AND STOP LIGHT SWITCH...178
ELECTROMAGNETIC BRAKE...179
STRUCTURAL SCHEME...179
SPECIFICATIONS...179
REMOVAL . INSTALLATION...180
DISASSEMBLY . INSPECTION . REASSEMBLY...182
MEASUREMENT AND ADJUSTMENT OF CLEARANCES (ON THE VEHICLE)...183
HOW TO MANUALLY RELEASE THE BRAKE...183
BODY . FRAME...184
VEHICLE EXTERIOR VIEW...185
DRAWING SHOWING THE LAYOUT FROM THE OPERATOR’S SEAT...187
SEAT...189
DRAWBAR AND DRAWBAR LEVER (OPT)...190
COMPONENTS...190
BATTERY HOOD...191
COMPONENTS...191
REMOVAL . INSTALLATION...191
BATTERY CHARGE INDICATOR AND HOUR METER...194
HOUR METER CONNECTION PROCEDURE...194
HAZARD SWITCH CONNECTION PROCEDURE...195
FUSES...195
TOE BOARD...196
TOE BOARD REMOVAL . REATTACHMENT...196
STROBO LAMP...198
FRONT COMBINATION LIGHT...199
REAR COMBINATION LIGHT...199
ELECTRICAL PARTS ARRANGEMENT PLAN...200
APPENDIX...202
SST LIST...203
SERVICE STANDARDS...205
CONNECTOR DIAGRAM...208
CONNECTION DIAGRAM...0
WIRING DIAGRAM...0
Toyota Towing Tractor 4CBT2,3 & 4CBTY2 & 4CBTK4 & 4CBTYK4 Repair Service Manual (CE662)