John Deere WL53 4WD Loader Repair Service Manual TM13256X19 (SN D100008-100079) PDF - MJODTM13256X19.zip
This is the complete service repair manual for the John Deere WL53 4WD Loader (SN. D100008—100079), packed with the shop-level guidance you need to maintain, service, and rebuild the machine the way professional technicians do.
The John Deere WL53 4WD Loader workshop service & repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13256X19 - John Deere WL53 4WD Loader Technical Manual (Repair).PDF
TM13256X19 - John Deere WL53 4WD Loader Technical Manual (Repair).EPUB
Total Pages: 378 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Wheels
Powered Wheels and Fastenings
Axles and Suspension Systems
Removal and Installation
Axle Shafts and U-Joints
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Gears and Shaft Disassemble and Assemble
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cold Weather Starting Aids
Cooling Systems
Intake System
External Exhaust Systems
External Fuel Supply Systems
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belts
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Grille and Grille Housing
Loader
Bucket
Frames
Hydraulic System
Dealer Fabricated Tools
TABLE OF CONTENTS........1
Section 00: General Information........14
Group 0001: Safety........14
Recognize Safety Information........17
Follow Safety Instructions........18
Operate Only If Qualified........19
Wear Protective Equipment........20
Avoid Unauthorized Machine Modifications........21
Add Cab Guarding for Special Uses........22
Inspect Machine........23
Stay Clear of Moving Parts........24
Avoid High-Pressure Fluids........25
Avoid High-Pressure Oils........26
Work In Ventilated Area........27
Prevent Fires........28
Clean Debris from Machine........29
Prevent Battery Explosions........30
Handle Chemical Products Safely........31
Dispose of Waste Properly........32
Prepare for Emergencies........33
Use Steps and Handholds Correctly........34
Start Only From Operator's Seat........35
Use and Maintain Seat Belt........36
Prevent Unintended Machine Movement........37
Avoid Work Site Hazards........38
Use Special Care When Operating Loader........40
Keep Riders Off Machine........41
Avoid Backover Accidents........42
Avoid Machine Tip Over........43
Operating on Slopes........45
Operating or Traveling On Public Roads........46
Inspect and Maintain ROPS........47
Add and Operate Attachments Safely........48
Park and Prepare for Service Safely........49
Service Cooling System Safely........50
Follow Tire Recommendations........51
Service Tires Safely........52
Remove Paint Before Welding or Heating........53
Make Welding Repairs Safely........54
Drive Metal Pins Safely........55
Section 01: Wheels........56
Group 0110: Powered Wheels and Fastenings........56
Wheel Remove and Install........59
Tire Remove and Install........61
Section 02: Axles and Suspension Systems........64
Group 0200: Removal and Installation........64
AR15MTL Inboard Planetary Axle........79
Front Axle Remove and Install........67
Rear Axle Remove and Install........70
Group 0225: Axle Shafts and U-Joints........64
Universal Joint and Drive Shaft Remove and Install........76
Group 0250: Axle Shaft, Bearings, and Reduction Gears........64
AR15MTL Inboard Planetary Axle........79
Section 03: Transmission........80
Group 0300: Removal and Installation........80
Transmission Remove and Install........88
Group 0350: Gears and Shaft Disassemble and Assemble........80
Torque Converter Disassemble and Assemble........104
First Speed Forward and Reverse Clutches Disassemble and Assemble........113
Second Speed Forward Clutch Disassemble and Assemble........121
Overrunning Clutch Disassemble and Assemble........125
Output Shaft Disassemble and Assemble........129
Bearing End Play Adjustment........131
Group 0360: Hydraulic System........80
Transmission Pump Remove and Install........135
Transmission Control Valve Remove and Install........136
Transmission Oil Sump Remove and Install........137
Section 04: Engine........139
Group 0400: Removal and Installation........139
John Deere Engine........141
Engine Remove and Install........142
Crankshaft Damper Remove and Install........147
Serpentine Belt Remove and Install........148
Section 05: Engine Auxiliary System........151
Group 0505: Cold Weather Starting Aids........151
Cold Start Aid—Block Heater Remove and Install—If Equipped........155
Cold Start Aid—Air Heater Remove and Install—If Equipped........158
Diesel Fired Coolant Heater Remove and Install—If Equipped........160
Group 0510: Cooling Systems........151
Charge Air Cooler Remove and Install........164
Radiator Remove and Install........166
Hydraulic Oil Cooler Remove and Install........168
Transmission Oil Cooler Remove and Install........170
Cooling Package Plenum Remove and Install........173
Group 0520: Intake System........151
Air Cleaner Remove and Install........179
Precleaner Remove and Install—If Equipped........181
Group 0530: External Exhaust Systems........151
Muffler Remove and Install........185
Group 0560: External Fuel Supply Systems........151
Fuel Tank Remove and Install........190
Primary Fuel Filter Remove and Install........193
Final Fuel Filter Remove and Install........195
Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped........196
Section 09: Steering System........199
Group 0960: Hydraulic System........199
Orbital Steering Valve Remove and Install........203
Steering Column Remove and Install........206
Steering Column Disassemble and Assemble........209
Steering Cylinders Remove and Install........212
Steering Cylinder Bushings Remove and Install........215
Steering Cylinder Disassemble and Assemble........216
Loader Start-Up Procedure (Steering Cylinder)........221
Section 10: Service Brakes........222
Group 1011: Active Elements........222
Service Brake Assembly Remove and Install........224
Service Brake Pedal Disassemble and Assemble........225
Group 1060: Hydraulic System........222
Service Brake Valve Remove and Install........228
Service Brake Accumulator Remove and Install........230
Section 11: Park Brake........232
Group 1111: Active Elements........232
Park Brake Remove and Install........235
Section 16: Electrical System........237
Group 1600: Removal and Installation........237
Replace Metri-Pack® (Push Type) Connectors........239
Replace Metri-Pack® Connectors........240
Replace DEUTSCH® Circular Connectors........242
Replace DEUTSCH® Rectangular or Triangular Connectors........244
Install DEUTSCH® Contact........246
Replace WEATHER PACK® Connector........248
Install WEATHER PACK® Contact........250
Replace CINCH™ Connectors........252
Install CINCH™ Contact........254
Repair 32 and 48 Way CINCH™ Connectors........256
Remove Connector Body from Blade Terminals........260
Section 17: Frame or Supporting Structure........261
Group 1740: Frame Installation........261
Welding Major Structure........264
Separate Engine and Loader Frame........266
Upper Pivot Bearing and Seals Remove and Install........270
Lower Pivot Bearing and Seals Remove and Install........273
Group 1749: Chassis Weights........261
Counterweight Remove and Install........283
Section 18: Operator's Station........290
Group 1800: Removal and Installation........290
Cab Remove and Install........297
Platform Remove and Install........302
Group 1810: Operator Enclosure........290
Windowpane Remove and Install........305
Cab Door Hold-Open Latch Adjustment........306
Front Windshield Wiper Motor Remove and Install........307
Group 1821: Seat and Seat Belts........290
Seat Remove and Install........312
Seat Belt Remove and Install........314
Group 1830: Heating and Air Conditioning........290
Refrigerant Cautions and Proper Handling........317
R134a Compressor Oil Charge Check........318
R134a Compressor Oil Removal........320
R134a Component Oil Charge........321
Refrigerant Leak Testing........323
Refrigerant Hoses and Tubing Inspection........324
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure........325
R134a System Recover........327
R134a System Evacuate........329
R134a System Charge........331
R134a System Cleaning Procedures........333
R134a System Purge........334
R134a System Flush........335
Heating and Air Conditioning Module Remove and Install........338
Heating and Air Conditioning Module Disassemble and Assemble........340
Heater/Evaporator Coil Remove and Install........341
Expansion Valve Remove and Install........344
Freeze Control Switch Remove and Install........346
Heater Control Valve Remove and Install........347
Blower Motor Assembly Remove and Install........349
Receiver-Dryer Remove and Install........353
Condenser Remove and Install........355
Air Conditioning High/Low-Pressure Switch Remove and Install........357
Fresh Air Filter Remove and Install........359
Recirculating Air Filter Remove and Install........361
Compressor Remove and Install........362
Section 19: Sheet Metal and Styling........364
Group 1910: Hood or Engine Enclosure........364
Hood Remove and Install........367
Engine Side Shields Remove and Install........369
Group 1921: Grille and Grille Housing........364
Grille and Grille Housing Remove and Install........374
Section 31: Loader........377
Group 3102: Bucket........377
Bucket Remove and Install........381
Welded Bucket Cutting Edges Remove and Install........383
Bucket Teeth Without Segmented Cutting Edge Remove and Install........384
Bolt-On Cutting Edges Remove and Install........386
Cracked Cutting Edge Repair........388
Group 3140: Frames........377
Loader Bucket Tilt Linkage Remove and Install........393
Bucket Linkage Seals and Bushings Remove and Install........397
Boom Remove and Install........399
Group 3160: Hydraulic System........377
Boom Cylinder Remove and Install........404
Bucket Cylinder Remove and Install........407
Boom and Bucket Cylinder Disassemble and Assemble........410
Boom and Bucket Cylinder Bushings Remove and Install........416
Hydraulic Pump Manifold Remove and Install........417
Hydraulic Pump Manifold Disassemble and Assemble........419
Loader Start-Up Procedure........421
Hydraulic Reservoir Remove and Install........423
Pilot Control Valve Remove and Install........427
Pilot Control Valve Disassemble and Assemble........435
Pilot Accumulator Remove and Install........440
Loader Hydraulic Pump Remove and Install........442
Loader Hydraulic Pump Disassemble and Assemble........444
Steering/Loader Hydraulic Pump Remove and Install........446
Steering/Loader Hydraulic Pump Disassemble and Assemble........448
Loader Control Valve Remove and Install........450
Loader Control Valve Disassemble and Assemble........453
Main Relief Valve Disassemble and Assemble........455
Circuit Relief With Anticavitation Valve Disassemble and Assemble........457
General Oil Cleanup Procedure........459
Hydraulic Component Failure Cleanup Procedure........462
Section 99: Dealer Fabricated Tools........465
Group 9900: Dealer Fabricated Tools........465
DF1025 Oil Supply Flange Back-Off Brackets........467
DF1026 Preload Clutch Pack Compression Ring Assembly Jig........468
DF1044 Air Deflector Bushing........469
DFT1132 Hydraulic Pump Removal and Installation Tool........470
DFT1347 Axle Pinion Yoke Holder Tool........471
DFT1348 Shaft Alignment Tool........472
DFT1349 Steering Cylinder Piston Tool........474
DFT1350 Boom and Bucket Cylinder Piston Tool........475
John Deere 4WD Loaders WL53 Repair Service Manual (TM13256X19)