Caterpillar 3306C Diesel Engine Workshop Service Manual PDF SENR5196 SENR5197 SENR5593 SENR5594 - MCAT3306COPES.zip

The complete service and repair guide for Caterpillar 3306C Diesel Engines, featuring Electrical Wiring Diagrams, delivers every technical detail needed to maintain, troubleshoot, fix, and rebuild these engines at a professional mechanic's level.

Included in the Caterpillar 3306C Diesel Engines workshop service repair manual:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

SENR5196 - Specifications (3306C Truck Engine).pdf

SENR5197 - Systems Operation (3306C Truck Engine).pdf

SENR5197 - Testing and Adjusting (3306C Truck Engine).pdf

SENR5593 - Specifications (3306C Engines for Caterpillar Built Machines).pdf

SENR5594 - Systems Operation (3306C Engines for Caterpillar Built Machines).pdf

SENR5594 - Testing and Adjusting (3306C Engines for Caterpillar Built Machines).pdf

SENR6490 - Disassembly and Assembly (3306C Truck Engine).pdf

SENR6522 - Troubleshooting (3306C DIESEL TRUCK ENGINE).pdf

PRODUCT DETAILS:

Total Pages: 1,301 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

SENR5196 - Specifications (3306C Truck Engine)....1

Engine Design....3

Fuel Ratio Control....5

Fuel Injection Nozzles....7

Fuel Injection Lines....8

Fuel Injection Pump....11

Fuel Injection Pump Housing....15

Governor....18

Shutoff Pivot Lever....24

Governor Control Lever....25

Governor Control Linkage....26

Fuel Transfer Pump....28

Fuel Filter (Primary)....30

Fuel Filter Base....31

Automatic Timing Advance Unit....33

Valve Rocker Arms and Lifters....35

Cylinder Head Valves....37

Valve Mechanism Cover....40

Cylinder Head....41

Compression Brake - Jake Brake....42

Turbocharger....45

Exhaust Manifold....47

Exhaust Extension....48

Camshaft....49

Camshaft Bearings....51

Engine Oil Pump....52

Engine Oil Pan....55

Crankcase Breather....56

Water Temperature Regulator....57

Coolant Conditioner Base....58

Water Pump....60

Belt Tension Chart....62

Cylinder Block....64

Cylinder Liner....67

Crankshaft....69

Crankshaft Pulley....71

Connecting Rod and Main Bearing Journals....72

Connecting Rod....74

Piston and Rings....77

Housing (Front)....80

Gear Group (Front)....82

Flywheel Housing....84

Flywheel....85

Alternator and Regulator....91

Electric Starting Motor....95

Temperature Sensor (Air Inlet Heater)....101

Pressure Switch (Air Inlet Heater)....102

Shutoff Solenoid....103

Air Compressor....105

SENR5197 - Systems Operation (3306C Truck Engine)....107

Engine Design....108

Fuel System....110

Air Inlet and Exhaust System....133

Lubrication System....138

Cooling System....142

Basic Block....145

Compression Brake....148

Electrical System....155

SENR5197 - Testing and Adjusting (3306C Truck Engine)....162

Fuel System - Inspect....164

Air in Fuel - Test....166

Engine Speed - Check....169

Finding Top Center Position for No. 1 Piston....171

Fuel Injection Nozzle - Test....174

Fuel Injection Timing - Check....187

Fuel Quality - Test....196

Fuel Ratio Control - Adjust....198

Fuel Setting - Adjust....205

Governor - Adjust....216

Air Inlet and Exhaust System - Inspect....222

Turbocharger - Inspect....226

Inlet Manifold Pressure - Test....229

Exhaust Temperature - Test....230

Aftercooler - Test....231

Engine Crankcase Pressure (Blowby) - Test....234

Compression - Test....236

Engine Valve Lash - Inspect_Adjust....237

Engine Oil Pressure - Test....239

Excessive Engine Oil Consumption - Inspect....242

Increased Engine Oil Temperature - Inspect....247

Cooling System - Check....248

Cooling System - Inspect....249

Cooling System - Test....250

Water Temperature Regulator - Test....258

Connecting Rod Bearings - Inspect....259

Main Bearings - Inspect....260

Cylinder Block - Inspect....261

Cylinder Liner Projection - Inspect....262

Flywheel - Inspect....265

Flywheel Housing - Inspect....270

Vibration Damper - Check....274

Slave Piston Lash - Adjust....275

Control Valve (Compression Brake) - Test....280

Battery - Test....284

Belt Tension Chart....285

Charging System - Test....287

Electric Starting System - Test....290

SENR5593 - Specifications (3306C Engines for Caterpillar Built Machines)....294

Engine Design....296

Fuel Injection Lines....305

Fuel Injection Pump....319

Fuel Injection Pump Housing....329

Fuel Injection Nozzles....339

Governor....348

Fuel Transfer Pump....361

Fuel Filter Base....370

Fuel Filter (Primary)....378

Fuel Priming Pump and Primary Fuel Filter....386

Ether Starting Aid....394

Automatic Timing Advance Unit....404

Valve Rocker Arms and Lifters....413

Valve Mechanism Cover....423

Cylinder Head Valves....432

Cylinder Head....443

Turbocharger....452

Exhaust Manifold....460

Camshaft....469

Camshaft Bearings....478

Engine Oil Filter Base....487

Engine Oil Pump....496

Engine Oil Pan....507

Crankcase Breather....516

Water Temperature Regulator....524

Water Pump....533

Cylinder Block....542

Cylinder Liner....553

Cylinder Liner Projection....562

Crankshaft....570

Crankshaft Hub and Damper....580

Connecting Rod Bearing Journal....585

Main Bearing Journal....594

Connecting Rod....602

Piston and Rings....613

Piston Cooling Jet....623

Housing (Front)....631

Gear Group (Front)....640

Flywheel....654

Flywheel Housing....663

Crankshaft Pulley....669

Fan Drive....672

Engine Trunnion....676

Alternator and Regulator....683

Electric Starting Motor....697

SENR5594 - Systems Operation (3306C Engines for Caterpillar Built Machines)....710

Fuel System....711

Air Inlet and Exhaust System....732

Lubrication System....737

Cooling System....741

Compression Brake....745

Electrical System....749

SENR5594 - Testing and Adjusting (3306C Engines for Caterpillar Built Machines)....756

Troubleshooting....758

Fuel System - Inspect....776

Air in Fuel - Test....781

Finding Top Center Position for No. 1 Piston....784

Fuel Injection Nozzle - Test....787

Fuel Quality - Test....799

Gear Group (Front) - Time....801

Governor - Adjust....810

Air Inlet and Exhaust System - Inspect....847

Turbocharger - Inspect....852

Inlet Manifold Pressure - Test....855

Exhaust Temperature - Test....858

Aftercooler - Test - If Equipped....859

Engine Crankcase Pressure (Blowby) - Test....861

Compression - Test....862

Engine Valve Lash - Inspect_Adjust....863

Engine Oil Pressure - Test....866

Engine Oil Pump - Inspect....871

Excessive Bearing Wear - Inspect....872

Excessive Engine Oil Consumption - Inspect....873

Increased Engine Oil Temperature - Inspect....874

Cooling System - Check - Overheating....875

Cooling System - Inspect....878

Cooling System - Test....880

Water Temperature Regulator - Test....889

Piston Ring Groove - Inspect....891

Connecting Rod Bearings - Inspect....892

Main Bearings - Inspect....893

Cylinder Block - Inspect....894

Cylinder Liner Projection - Inspect....896

Flywheel - Inspect....899

Flywheel Housing - Inspect....903

Vibration Damper - Check....909

Battery - Test....912

Charging System - Test....915

Electric Starting System - Test....923

Pinion Clearance - Adjust....924

SENR6490 - Disassembly and Assembly (3306C Truck Engine)....929

Fuel Priming Pump - Remove and Install....933

Fuel Filter Base - Remove and Install....936

Fuel Transfer Pump - Remove....939

Fuel Transfer Pump - Disassemble....941

Fuel Transfer Pump - Assemble....945

Fuel Transfer Pump - Install....949

Fuel Injection Lines - Remove and Install....950

Fuel Injection Nozzles - Remove....955

Fuel Injection Nozzles - Install....958

Fuel Ratio Control - Remove....961

Fuel Ratio Control - Disassemble....963

Fuel Ratio Control - Assemble....966

Fuel Ratio Control - Install....969

Fuel Shutoff Solenoid - Remove and Install....971

Automatic Timing Advance - Remove....973

Automatic Timing Advance - Disassemble....977

Automatic Timing Advance - Assemble....980

Automatic Timing Advance - Install....982

Fuel Injection Pump Housing and Governor - Remove....984

Fuel Injection Pump Housing - Disassemble....988

Fuel Injection Pump Housing - Assemble....992

Fuel Injection Pump Housing and Governor - Install....998

Governor - Disassemble....1004

Governor - Assemble....1015

Fuel Injection Pump - Remove....1030

Fuel Injection Pump - Disassemble....1033

Fuel Injection Pump - Assemble....1035

Fuel Injection Pump - Install....1037

Turbocharger - Remove....1040

Turbocharger - Disassemble....1042

Turbocharger - Assemble....1044

Turbocharger - Install....1046

Turbocharger Wastegate - Remove and Install....1047

Exhaust Manifold - Remove and Install....1051

Inlet and Exhaust Valves - Remove and Install....1056

Inlet and Exhaust Valve Guides - Remove and Install....1060

Inlet and Exhaust Valve Seat Inserts - Remove and Install....1063

Engine Oil Filter Base - Remove....1066

Engine Oil Filter Base - Disassemble....1068

Engine Oil Filter Base - Assemble....1070

Engine Oil Filter Base - Install....1072

Engine Oil Cooler - Remove....1074

Engine Oil Cooler - Disassemble....1076

Engine Oil Cooler - Assemble....1078

Engine Oil Cooler - Install....1079

Engine Oil Pump - Remove....1081

Engine Oil Pump - Disassemble....1083

Engine Oil Pump - Assemble....1087

Engine Oil Pump - Install....1092

Water Pump - Remove....1094

Water Pump - Disassemble....1097

Water Pump - Assemble....1103

Water Pump - Install....1110

Water Temperature Regulator - Remove and Install....1112

Flywheel - Remove....1117

Flywheel - Install....1119

Crankshaft Rear Seal - Remove....1121

Crankshaft Rear Seal - Install....1123

Flywheel Housing - Remove and Install....1126

Rear Power Take-Off (RPTO) - Remove and Install....1131

Vibration Damper and Pulley - Remove and Install....1137

Crankshaft Front Seal - Remove....1142

Crankshaft Front Seal - Install....1145

Front Housing - Remove....1147

Front Housing - Install....1150

Gear Group (Front) - Remove....1153

Gear Group (Front) - Install....1156

Valve Mechanism Cover - Remove and Install....1160

Compression Brake - Remove....1163

Compression Brake - Disassemble....1165

Compression Brake - Assemble....1167

Compression Brake - Install....1170

Rocker Shaft and Pushrod - Remove....1172

Rocker Shaft - Disassemble....1174

Rocker Shaft - Assemble....1176

Rocker Shaft and Pushrod - Install....1178

Cylinder Head - Remove....1181

Cylinder Head - Install....1185

Spacer Plate - Remove and Install....1189

Water Directors - Remove and Install....1192

Lifter Group - Remove and Install....1194

Camshaft - Remove and Install....1196

Camshaft Bearings - Remove and Install....1200

Engine Oil Pan - Remove and Install....1203

Cylinder Liner - Remove....1206

Cylinder Liner - Install....1208

Piston Cooling Jets - Remove and Install....1212

Pistons and Connecting Rods - Remove....1214