Mitsubishi Mirage Galant Diamant Workshop Repair Service Manual 1990-2000 PDF - MMTBSMIR9016OPES.zip

This is a full service and repair manual, complete with Electrical Wiring Diagrams, covering the Mitsubishi Mirage, Galant, and Diamant from 1990 through 2000. It contains every piece of technical data you need to service, troubleshoot, fix, and rebuild your vehicle just like a trained professional technician would.

The Mitsubishi Mirage, Galant, and Diamant 1990-2000 workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 5,811 pages

File Format: PDF / ISO disc image

Language: English

TABLE OF CONTENTS

'90-'00 Mirage, Galant, Diamant....1

Cover....1

1 General info & maintenance....6

2 Engine Electrical....53

3 Engine Mechanical....67

4 Driveability & Emissions....149

5 Fuel system....193

6 Chassis Electrical....209

7 Drivetrain....285

8 Suspension & Steering....301

9 Brakes....342

10 Body and Trim....374

11 Troubleshooting....388

Glossary & Index....404

'99- Mirage....414

Vol. 1....414

00 General....414

00E General Electrical....467

11A 1.5L engine....479

11B 1.5L overhaul....513

11C 1.8L engine....564

11D 1.8L overhaul....596

12 Engine Lubrication....651

13A MFI 1.5L....655

13B MFI 1.8L....819

13C Fuel Supply....976

14 Engine Cooling....981

15 Intake and Exhaust....997

16 Engine Electrical....1006

17 Engine & Emission control....1056

21A Clutch....1105

21B Clutch Overhaul....1117

22A Manual Transaxle....1125

22B Manual Trans Overhaul....1139

23A Automatic Transaxle....1200

23B Auto Trans Overhaul....1281

Index....1356

Vol. 2....1362

26 Front axle....1362

27 Rear axle....1382

31 Wheels and tires....1388

32 Power plant mount....1393

33A Front Suspension....1402

34 Rear suspension....1415

35A Basic Brake system....1428

35B Anti lock braking....1460

36 Parking Brakes....1501

37A Steering....1507

42 Body....1546

51 Exterior....1601

52A Interior....1622

52B SRS....1648

54 Chassis Electrical....1687

55 HVAC....1757

70 Component Locations....1790

80A Configuration Diagrams....1808

80B Splice Locations....1832

90 Circuit diagrams....1843

Index....1956

Table of contents....1962

Tach hookup....1964

-'16....1966

14_EL_MMNA_BRM_PDF....1966

GR00000100-1....1966

BODY CONSTRUCTION....1966

BODY COMPONENTS....1967

BODY MAIN CROSS-SECTIONAL VIEWS....1969

MAINTENANCE, SERVICEABILITY....1971

FENDER SHIELD....1971

SIDE STRUCTURE....1971

SIDE OUTER PANEL....1972

BODY CONSTRUCTION CHARACTERISTICS....1973

HEADLIGHT SUPPORT....1973

FRONT SIDEMEMBER REINFORCEMENT....1974

FRONT DECK....1977

DASH PANEL....1977

SIDE STRUCTURE....1978

SIDE STRUCTURE REINFORCEMENT....1979

FRONT FLOOR....1981

REAR FLOOR....1982

REAR FLOOR SIDEMEMBER REINFORCEMENT....1983

SILENCER APPLICATION LOCATIONS....1986

URETHANE FOAM USAGE LOCATIONS....1988

GR00000200-2....1989

BODY DIMENSIONS....1989

BODY DIMENSIONS AND MEASUREMENT METHODS....1990

TYPE A (PROJECTED DIMENSIONS)....1992

TYPE B (ACTUAL-MEASUREMENT DIMENSIONS)....1995

GR00000300-3....2009

WELDED PANEL REPLACEMENT....2009

ULTRA HIGH STRENGTH STEEL PLATE....2010

ADVANTAGES OF ULTRA HIGH STRENGTH STEEL PLATE....2010

PRECAUTION UPON MAINTENANCE OF ULTRA HIGH STRENGTH STEEL PLATE....2010

FENDER SHIELD....2011

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)....2014

FRONT PILLAR....2015

NOTE ON REPAIR WORK....2017

FRONT PILLAR (PARTIAL REPLACEMENT)....2018

NOTE ON REPAIR WORK....2019

CENTER PILLAR....2021

NOTE ON REPAIR WORK....2023

SIDE SILL....2024

NOTE ON REPAIR WORK....2025

QUARTER OUTER....2027

NOTE ON REPAIR WORK....2028

REAR END PANEL....2029

REAR FLOOR....2030

NOTE ON REPAIR WORK....2032

ROOF....2033

QUARTER INNER....2034

QUARTER INNER LOWER....2036

FRONT DOOR OUTER PANEL (WELDED TYPE)....2037

FRONT DOOR OUTER PANEL (ADHESION TYPE)....2038

NOTE ON REPAIR WORK....2038

REAR DOOR OUTER PANEL (WELDED TYPE)....2039

REAR DOOR OUTER PANEL (ADHESION TYPE)....2040

NOTE ON REPAIR WORK....2040

FRONT END CROSSMEMBER....2041

GR00000400-4....2043

CORROSION PROTECTION....2043

BODY SEALING LOCATIONS....2044

FLOOR....2044

UPPER BODY....2045

SIDE BODY....2045

UNDERCOAT APPLICATION LOCATIONS....2049

GR00000500-5....2051

SYNTHETIC-RESIN PARTS....2051

LOCATION OF SYNTHETIC-RESIN PARTS....2052

GR00000600-6....2055

BODY COLOR....2055

BODY COLOR CODE....2056

BODY COLOR CHARTS....2056

GR00000700-9....2057

BASE OF BODY REPAIR....2057

GENERAL....2058

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....2058

WELDING....2059

FUSION WELDING....2059

PRESSURE WELDING....2059

BRAZING....2059

ADVANTAGES OF ELECTRIC RESISTANCE SPOT WELDING....2059

PLUG WELDING....2067

CONTINUOUS WELDING....2068

NOTES REGARDING MIG WELDING....2069

BRAZING....2069

Notes with regard to brazing work....2069

GAS WELDING....2070

BODY REPAIR....2071

STANDARD PROCEDURES FOR REPLACEMENT OF WELDED PANELS....2071

CAUTIONS REGARDING BODY REPAIR....2078

THEFT PROTECTION....2080

PANEL REPAIR CAUTION....2080

HOW TO PEEL OFF THE SURFACE MASKING FILM FROM THE THEFT-PROTECTION LABEL....2080

REPAIRS USING A HAMMER AND DOLLY....2083

OVERALL ROUGH REPAIRS....2084

FRAME STRAIGHTENING NOTES....2085

CHECKING FOR FRAME CRACKING OR FLAKING....2085

REPAIRING CRACKS....2086

NOTES REGARDING REPAIR WORK....2088

SAFETY MEASURES....2088

HEALTH AND SANITATION PROCEDURES....2090

VEHICLE PROTECTION....2090

CORROSION PROTECTION....2094

ZINC PHOSPHATE COATING....2094

BODY SEALING....2095

UNDERBODY COATING....2095

WAX INJECTION....2096

SEALING TAPE....2096

ANTICORROSION TREATMENT AT THE TIME OF BODY REPAIR WORK....2097

CORROSION PROTECTION FOR HOLLOW PARTS....2097

ANTICORROSION TREATMENT OF ROUGH CUTS....2097

SPOT SEALER....2097

BODY SEALING....2099

REPAIR OF SYNTHETIC-RESIN PARTS....2101

REPAIR JUDGMENT....2102

REPAIR PROCEDURE....2102

Manual description_BRM....2107

PrefaceForBRM_MMNA....2108

15_EL_MMNA_PDF....2110

GR00000100-11....2110

ENGINE....2110

GR00000200-11A....2112

ENGINE MECHANICAL....2112

GENERAL INFORMATION....2113

ENGINE DIAGNOSIS....2113

SERVICE SPECIFICATIONS....2114

SPECIAL TOOLS....2115

ON-VEHICLE SERVICE....2119

DRIVE BELT TENSION CHECK AND ADJUSTMENT....2119

DRIVE BELT TENSION CHECK....2119

DRIVE BELT TENSION ADJUSTMENT....2121

IGNITION TIMING CHECK....2122

IDLE SPEED CHECK....2123

IDLE MIXTURE CHECK....2123

VALVE CLEARANCE CHECK AND ADJUSTMENT....2124

COMPRESSION PRESSURE CHECK....2127

MANIFOLD VACUUM CHECK....2128

CRANKSHAFT PULLEY....2129

REMOVAL SERVICE POINTS....2129

INSTALLATION SERVICE POINT....2131

ROCKER COVER ASSEMBLY....2133

INSTALLATION SERVICE POINT....2133

CAMSHAFT....2134

REMOVAL SERVICE POINTS....2135

INSTALLATION SERVICE POINTS....2138

OIL FEEDER CONTROL VALVE....2140

VALVE STEM SEAL....2141

REMOVAL SERVICE POINTS....2142

INSTALLATION SERVICE POINTS....2143

OIL PAN....2148

REMOVAL SERVICE POINTS....2148

INSTALLATION SERVICE POINT....2149

INSPECTION....2149

CRANKSHAFT OIL SEAL....2150

....2150

....2151

REMOVAL SERVICE POINT....2151

INSTALLATION SERVICE POINTS....2151

CYLINDER HEAD GASKET....2153

REMOVAL SERVICE POINT....2153

INSTALLATION SERVICE POINTS....2154

TIMING CHAIN CASE ASSEMBLY....2155

REMOVAL SERVICE POINTS....2156

INSTALLATION SERVICE POINTS....2156

TIMING CHAIN....2156

ENGINE ASSEMBLY....2157

REMOVAL SERVICE POINTS....2159

INSTALLATION SERVICE POINTS....2160

GR00000200-80A....2162

CONFIGURATION DIAGRAMS....2162

OVERALL CONFIGURATION DIAGRAM....2163

HOW TO READ CONFIGURATION DIAGRAMS....2164

ENGINE COMPARTMENT....2165

ENGINE AND TRANSAXLE....2169

INSTRUMENT PANEL....2173

FLOOR....2181

ROOF....2183

DOOR....2184

LIFTGATE....2186

GR00000300-11B....2188

ENGINE OVERHAUL....2188

GENERAL SPECIFICATIONS....2189

SERVICE SPECIFICATIONS....2189

REWORK DIMENSIONS....2190

TORQUE SPECIFICATIONS....2191

SEALANTS AND ADHESIVES....2193

SPECIAL TOOLS....2195

GENERATOR AND IGNITION SYSTEM....2197

REMOVAL SERVICE POINT....2198

INSTALLATION SERVICE POINTS....2198

FUEL AND EMISSION PARTS....2200

REMOVAL SERVICE POINT....2201

INSTALLATION SERVICE POINTS....2201

INTAKE MANIFOLD....2203

INSTALLATION SERVICE POINTS....2203

EXHAUST MANIFOLD....2204

REMOVAL SERVICE POINT....2205

INSTALLATION SERVICE POINT....2205

WATER HOSE AND PIPE....2206

INSTALLATION SERVICE POINTS....2207

OIL PAN AND TIMING CHAIN CASE....2210

REMOVAL SERVICE POINTS....2211

INSTALLATION SERVICE POINTS....2212

TIMING CHAIN....2217

REMOVAL SERVICE POINTS....2218

INSTALLATION SERVICE POINTS....2220

INSPECTION....2223

CAMSHAFT....2227

REMOVAL SERVICE POINTS....2228

INSTALLATION SERVICE POINTS....2228

INSPECTION....2230

CYLINDER HEAD AND VALVES....2232

REMOVAL SERVICE POINTS....2233

INSTALLATION SERVICE POINTS....2233

INSPECTION....2238

REPAIR PROCEDURE OF VALVE SEAT....2240

REPLACEMENT PROCEDURE OF VALVE SEAT....2240

REPLACEMENT PROCEDURE OF VALVE GUIDE....2241

PISTON AND CONNECTING ROD....2242

REMOVAL SERVICE POINTS....2243

INSTALLATION SERVICE POINTS....2244

INSPECTION....2248

CRANKSHAFT AND CYLINDER BLOCK....2250

REMOVAL SERVICE POINT....2251

INSTALLATION SERVICE POINTS....2251