John Deere 345GLC Excavator Operator's Manual OMT410225X19 PDF - MJODOMT410225X19.zip

Full Operator's Manual covering the John Deere 345GLC Excavator models.

PRODUCT DETAILS:

Total Pages: 613 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English / French / Spanish

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TABLE OF CONTENTS...1

Section 1-1: Safety—Safety and Operator Conveniences...32

Safety and Operator Convenience Features...33

Section 1-2: Safety—General Precautions...35

Recognize Safety Information...36

Follow Safety Instructions...37

Operate Only If Qualified...38

Wear Protective Equipment...39

Protect Against Noise...40

Avoid Unauthorized Machine Modifications...41

Control Pattern...42

Control Pattern Selector—If Equipped...43

Inspect Machine...44

Stay Clear of Moving Parts...45

Avoid High-Pressure Fluids...46

Avoid High-Pressure Oils...47

Work In Ventilated Area...48

Avoid Static Electricity Risk When Refueling...49

High Debris Applications...51

Prevent Fires...52

In Case of Machine Fire...53

Prevent Battery Explosions...54

Handle Chemical Products Safely...55

Handle Starting Fluid Safely...56

Decommissioning — Proper Recycling and Disposal of Fluids and Components...57

Exhaust Filter Ash Handling and Disposal...58

Prepare for Emergencies...59

Clean Debris from Machine...60

Add Cab Guarding for Special Uses...61

Section 1-3: Safety—Operating Precautions...62

Use Steps and Handholds Correctly...63

Start Only From Operator's Seat...64

Use and Maintain Seat Belt...65

Prevent Unintended Machine Movement...66

Avoid Work Site Hazards...67

Keep Riders Off Machine...69

Avoid Backover Accidents...70

Avoid Machine Tip Over...71

Use Special Care When Lifting Objects...73

Use Care When Swinging Machine...74

Operate Boom With Care...75

Avoid Power Lines...76

Inspect and Maintain ROPS...77

Travel Safely...78

Prevent Acid Burns...79

Add and Operate Attachments Safely...81

Section 1-4: Safety—Maintenance Precautions...82

Park and Prepare for Service Safely...83

Service Machines Safely...84

Service Cooling System Safely...85

Remove Paint Before Welding or Heating...86

Make Welding Repairs Safely...87

Drive Metal Pins Safely...88

Use Proper Lifting Equipment...89

Clean Exhaust Filter Safely...90

Section 1-5: Safety—Safety Signs and Other Instructions...94

Safety Signs and Other Instructions...94

Safety Signs Installed on Hydraulic Coupler—If Equipped...106

Section 2-1: Operation—Operator’s Station...107

Pedals, Levers, and Panels...108

Switch Panel...111

Switch Panel Functions...112

Rear Left Panel...114

Horn...115

Power Boost Button...116

Pilot Shutoff Lever...117

Engine Stop Switch...118

Left Console...119

Travel Alarm and Travel Alarm Cancel Switch...120

Seat Heater Switch...121

Rear Light Switch—If Equipped...122

Right Console...123

Aftertreatment Device Regeneration Switch...124

Auxiliary Function Enable Switch...126

Right Enable Switch...127

USB Charge Port...128

Cab Heater and Air Conditioner...130

Selecting Display Between Celsius and Fahrenheit...133

Operating the AM/FM Radio...134

Fire Extinguisher Mounting Location...136

Alternative Exit Tool...137

Cab Dome Light Switch...138

Opening Upper Front (Alternative Exit) Window...140

Removing and Storing the Lower Front Window...142

Opening Cab Door Window...143

Opening and Closing the Polycarbonate-Type Roof Exit Cover...144

Adjusting the Air Suspension Seat...145

Adjusting Pilot Control Lever Console Height...147

Side Monitor—If Equipped...148

Section 2-2: Operation—Monitor Operation...155

Monitor...156

Monitor Functions...158

Aftertreatment Indicators Overview...161

Monitor Start-Up...164

Main Menu...165

Main Menu—Alarm List...167

Main Menu—Air Conditioner...176

Main Menu—Radio...179

Main Menu—Work Mode...182

Main Menu—Setting Menu...184

Main Menu—Setting Menu—Date and Time...186

Main Menu—Setting Menu—Attachment Name Input...188

Main Menu—Setting Menu—Auto-Shutdown...189

Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit...190

Main Menu—Setting Menu—Sub Meter Selection...192

Main Menu—Setting Menu—Rear View Camera Monitor...194

Main Menu—Setting Menu—Display Item Selection...196

Main Menu—Setting Menu—Brightness Adjustment...198

Main Menu—Setting Menu—Language...199

Main Menu—Setting Menu—Unit Selection...200

Main Menu—Setting Menu—Main Menu Sequence Change...202

Main Menu—Information Menu...203

Main Menu—Information Menu—Operation...205

Main Menu—Information Menu—Maintenance...207

Main Menu—Information Menu—Troubleshooting...209

Main Menu—Information Menu—Monitoring...210

Section 2-3: Operation—Operating the Machine...211

Before Starting Work...212

Inspect Machine Daily Before Starting...213

Battery Disconnect Switch...215

Engine Break-In Period...217

Starting Engine...538

Cold Weather Start Aid...221

Cold Weather Warm-Up...222

Required Machine Stop Warning...225

Travel Pedals and Levers...228

Auxiliary Function Lever (AFL)...230

Aftertreatment Device...232

Aftertreatment Device Regeneration...235

Selective Catalytic Reduction (SCR) System Overview...238

Locking the Hydraulic Coupler to the Attachment—If Equipped...240

Unlocking the Hydraulic Coupler From the Attachment—If Equipped...243

Control Lever Pattern Operation...245

Mechanical Control Lever Pattern Selector—If Equipped...247

Control Lever Pattern Conversion...249

Operating in Water and Mud...251

Driving Up a Steep or Slippery Slope...252

Lifting...254

Lifting With Bucket Loop...256

Lifting With John Deere Quick Coupler...258

Lower Boom With Engine Stopped...260

Parking the Machine...262

Loading and Unloading for Transport...264

Towing Machine a Short Distance...266

Lifting the Machine...267

Transporting by Road...269

Section 3-1: Maintenance—Machine...270

Required Emission-Related Information...272

Diesel Fuel...273

Diesel Fuel Specifications...275

Lubricity of Diesel Fuel...276

Handling and Storing Diesel Fuel...277

Biodiesel Fuel...278

Testing Diesel Fuel...279

Supplemental Diesel Fuel Additives...280

Fuel Filters...281

Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...282

Refilling Diesel Exhaust Fluid (DEF) Tank...283

Testing Diesel Exhaust Fluid (DEF)...285

Storing Diesel Exhaust Fluid (DEF)...286

Disposal of Diesel Exhaust Fluid (DEF)...287

Minimizing the Effect of Cold Weather on Diesel Engines...288

John Deere Break-In Plus™ Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...290

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...291

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines...293

Diesel Engine Oil Service Interval for Operation at High Altitude...294

Oil Filters...295

Diesel Engine Coolant (engine without wet sleeve cylinder liners)...296

Water Quality for Mixing with Coolant Concentrate...298

Operating in Warm Temperature Climates...299

Testing Coolant Freeze Point...300

Disposing of Coolant...302

Alternative and Synthetic Lubricants...303

Lubricant Storage...304

Mixing of Lubricants...305

Hydraulic Oil...306

Swing Gear Case and Travel Gear Case Oils...308

Pump Drive Gear Case Oil...309

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...310

Section 3-2: Maintenance—Periodic Maintenance...312

Service Machine at Specified Intervals...313

Check the Hour Meter Regularly...314

Prepare Machine for Maintenance...315

Open Access Doors for Service...317

Open Engine Cover for Service...319

Fuel Tank...320

Hydraulic Breaker and Crusher Attachments...321

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...322

Service Intervals...323

Required Parts...325

Section 3-3: Maintenance—As Required...327

Remove and Clean Fuel Tank Inlet Screen...328

Clean Rear Camera Lens...329

Inspect Belts...330

Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen...333

Check and Clean Radiator Air Inlet Screen...335

Check Windshield Washer Fluid Level...337

Check and Adjust Track Sag...338

Drain Water and Sediment From Fuel Tank Sump...341

Section 3-4: Maintenance—Every 10 Hours or Daily...343

Check Hydraulic Tank Oil Level...344

Check Engine Oil Level...348

Check Engine Coolant Level...350

Lubricate Hydraulic Coupler—If Equipped...352

Section 3-5: Maintenance—Every 50 Hours or Weekly...353

Drain Primary Fuel Filter and Water Separator...354

Section 3-6: Maintenance—Initial Service—100 Hours...355

Inspect and Re-Torque Track Hardware...376

Section 3-7: Maintenance—Every 100 Hours...358

Lubricate Working Tool Pivots...359

Section 3-8: Maintenance—Initial Service—250 Hours...360

Lubricate Front End Pin Joints...386

Section 3-9: Maintenance—Every 250 Hours...364

Check Battery Electrolyte Level and Terminals...365

Check Pump Drive Gear Case Oil Level...368

Check Swing Gear Case Oil Level...370

Check Travel Gear Case Oil Level...372

Drain Water and Sediment From Hydraulic Tank Sump...373

Inspect and Re-Torque Track Hardware...376

Take Engine Oil Sample...377

Section 3-10: Maintenance—Every 500 Hours...378

Check Air Intake Hoses...379

Clean Cab Fresh Air and Cab Recirculating Air Filters...380

Drain and Refill Engine Oil and Replace Filter...382

Lubricate Front End Pin Joints...386

Lubricate Swing Bearing...389

Lubricate Swing Bearing Gear...390

Take Fluid Samples...392

Section 3-11: Maintenance—Every 1000 Hours...393

Drain and Refill Pump Drive Gear Case Oil...394

Drain and Refill Swing Gear Case Oil...396

Replace Hydraulic Tank Oil Filter...398

Replace Primary Fuel Filter and Water Separator...403

Replace Final Fuel Filter...405

Replace Pilot Oil Filter...407

Check and Adjust Engine Valve Lash...410

Replace Air Cleaner Elements...411

Replace Air Cleaner Dust Unloader Valve...414

Section 3-12: Maintenance—Every 2000 Hours...415

Drain and Refill Travel Gear Case Oil...416

Section 3-13: Maintenance—Every 4000 Hours...418

Drain Cooling System...419

Cooling System Fill and Deaeration Procedure...422

Section 3-14: Maintenance—Every 4500 Hours...424

Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...425

Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...427

Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter...429

Section 3-15: Maintenance—Every 5000 Hours...430

Drain and Refill Hydraulic Tank Oil and Clean Suction Screen...431

Replace Hydraulic Tank Vent Cap Filter...436

Section 4-1: Miscellaneous—Machine...439

Bleed Fuel System...440

Bleed Hydraulic System...544

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...443

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...445

Do Not Service Control Valves, Cylinders, Pumps, or Motors...446

Precautions for Alternator and Regulator...447

Handling, Checking, and Servicing Batteries Carefully...448

Using Battery Charger...451

Using Booster Batteries—24-Volt System...453

Replacing Batteries...454

Welding on Machine...456

Clean the Machine Regularly...457

Adding 12-Volt Accessories...458

Keep Electronic Control Unit Connectors Clean...459

JDLink™ Machine Monitoring System (MMS)...460

Keep ROPS Installed Properly...461

Replacing Fuses...462

Replacing Bucket Teeth...467

Replacing Bucket Tooth Tip—Heavy-Duty Bucket...469

Replacing Bucket Teeth—TK Series...471

Removing the Bucket...472

Track Sag General Information...473

Check Track Shoe Hardware...474

Hardware Torque Specifications...475

Unified Inch Bolt and Screw Torque Values...476

Metric Bolt and Screw Torque Values...478

Section 4-2: Miscellaneous—Operational Checkout...481

Operational Checkout...481

Section 4-3: Miscellaneous—Troubleshooting...536

Troubleshooting Procedure...537

Engine...538

Hydraulic System...544

Electrical System...547

Section 4-4: Miscellaneous—Storage...551

Prepare Machine for Storage...552

Monthly Storage Procedure...554

Preparing Engine for Long-Term Storage...556

Removing Engine From Long-Term Storage...558