John Deere F440M F440R Hay and Forage Round Baler Workshop Repair Service Manual TM300919 PDF - MJODTM300919.zip
A full workshop service and repair manual covering the John Deere F440M and F440R Hay and Forage Round Balers (Worldwide Edition), containing every piece of shop-level guidance needed to service, fix, and rebuild these machines the way trained technicians do.
The John Deere F440M and F440R Hay and Forage Round Baler service and repair manual provides:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM300919 - John Deere Hay and Forage Round Baler F440M, F440R Technical Manual (Repair).PDF
Total Pages: 603 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Information
General
Serial Numbers
Torques for Hardware
Lubrication
General Information
Electrical System
Connectors
Sensors, Switches and Potentiometers
BaleTrak Control Monitor
Virtual Terminal Control
Power Train
Input Driveline
Cam-Type Cut-Out Clutch
Gear Case (Baler with 540 rpm Gear Case)
Gear Case (Baler with 1000 rpm Gear Case)
Feeding Device Driveline
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System
Hydraulic Repair - General Information
Bale Density Control Valve (F440M Sillage and F440R Baler)
Bale Density Control Valve (F440M Multicrop Baler)
Bale Density Booster Device
Gate Lock Valve
Hydraulic Cylinders
Rotary Feeder Hydraulic Components
Miscellaneous
Axle
Pickup
Repair
Bale Chamber Rolls
Identification of Rolls
Rolls and Bearings
Special Tools
TABLE OF CONTENTS...1
Section 05: Safety...13
Group 05: Safety Information...13
Safety Information - Summary of References...15
Prevent Battery Explosions...16
Prepare for Emergencies...17
Prevent Acid Burns...18
Service Machine Safely...20
Avoid High-Pressure Fluids...21
Support Machine Properly...22
Wear Protective Clothing...23
Stay Clear of Rotating Drivelines...24
Service Machines Safely...26
Work in Clean Area...27
Remove Paint Before Welding or Heating...28
Avoid Heating Near Pressurized Fluid Lines...29
Illuminate Work Area Safely...30
Replace Safety Signs...31
Use Proper Lifting Equipment...32
Service Tires Safely...33
Practice Safe Maintenance...34
Use Proper Tools...35
Dispose of Waste Properly...36
Live With Safety...37
Safety Information - Air Brake System...38
Service Accumulator Systems Safely...39
Section 10: General...40
Group 10: Serial Numbers...40
Serial Numbers - Summary of References...42
Baler Identification Number...43
Serial Number Plate Description...44
Group 15: Torques for Hardware...40
Torques for Hardware - Summary of References...46
Metric Bolt and Screw Torque Values...47
Hydraulic system inch fitting torques...49
Hydraulic system metric fitting torques...50
Service Recommendations For O-Ring Boss Fittings...51
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications...53
SAE Face Seal Fitting Torque Chart—High Pressure Applications...55
Group 20: Lubrication...40
Lubrication - Summary of References...58
High Viscosity Gear Case Oil...59
Grease...60
Gear Oil...61
Multiluber Chain Oil...62
Group 25: General Information...285
General Information - Summary of References...64
Locking Collars for Shaft Bearings...65
Install a Chain...66
Section 40: Electrical System...67
Group 05: Connectors...67
Connectors - Summary of References...70
Special Tools...71
Electrical Connector Handling...72
Disconnect the Electrical Circuit...73
CPC, Large MATE-N-LOK and METRIMATE Pin Type Connectors...74
DEUTSCH Connectors...75
WEATHER PACK Connectors...79
METRI PACK Connectors For Metri Pack connectors, 150 series...67
SCHLEMMER Connectors...85
CINCH Connectors...87
Harness Repair (Splice Broken or Cut Wire)...89
Harness Repair—Splice Connector...91
Group 10: Sensors, Switches and Potentiometers...67
Sensors, Switches and Potentiometers - Summary of References...93
Sensors, Switches and Potentiometers - Specifications...94
Identify Sensor Detection Area...95
Bale Shape Potentiometers RB323 and RB324...96
Oversize/Gate Sensor SB315 and Full-Size Bale Sensor SB316...97
Baler Rotation Speed Sensor SB364...98
Net Cut Sensor SB413...99
Twine Pulley Sensors SB421 and SB422...101
Drop Floor Sensor SB533...102
Precutter Knife Sensors SB554 and SB555...103
Group 50A: BaleTrak Control Monitor...67
BaleTrak Control Monitor - Summary of References...106
Replace BaleTrak EPROM...107
Disassembling BaleTrak Monitor...109
Assembling BaleTrak Monitor...111
Reprogramming BaleTrak Software...113
Group 50B: Virtual Terminal Control...67
Virtual Terminal Control - Summary of References...115
Virtual Terminal Control - Special Tools...116
Reprogram Electrical Control Unit...117
Reprogram ID1100 Monitor...118
Section 50: Power Train...119
Group 10: Input Driveline...119
Input Driveline - Summary of References...123
Input Driveline - Specifications...124
Remove Input Driveline...125
Disassemble Input Driveline...126
Exploded View of Input Driveline (F440M Baler with Shear Bolt)...127
Exploded View of Input Driveline (F440M Baler with Cam-Type Cut-Out Clutch)...129
Exploded View of Input Driveline (F440R Baler with 540 rpm Gear Case)...131
Exploded View of Input Driveline (F440R Baler with 1000 rpm Gear Case)...133
Assemble Input Driveline...135
Install Input Driveline...136
Disassemble Automatic Locking Collar...137
Assemble Automatic Locking Collar...138
Disassemble Powershaft Guards...140
Assemble Powershaft Guards...142
Disassemble CV Joint and Universal Joint Cross...145
Assemble CV Joint and Universal Joint Cross...147
Group 20: Cam-Type Cut-Out Clutch...119
Cam-Type Cut-Out Clutch - Summary of References...152
Cam-Type Cut-Out Clutch - Other Material...153
Disassemble Cam-Type Cut-Out Clutch...154
Exploded View of Cam-Type Cut-Out Clutch...156
Assemble Cam-Type Cut-Out Clutch...157
Group 25: Gear Case (Baler with 540 rpm Gear Case)...119
Gear Case (Baler with 540 rpm Gear Case) - Summary of References...161
Gear Case (Baler with 540 rpm Gear Case) - Other Material...162
Gear Case (Baler with 540 rpm Gear Case) - Specifications...163
Remove Gear Case (Baler with 540 rpm Gear Case)...164
Disassemble Gear Case (Baler with 540 rpm Gear Case)...169
Exploded View of Gear Case (Baler with 540 rpm Gear Case)...177
Assemble Gear Case (Baler with 540 rpm Gear Case)...178
Install Gear Case (Baler with 540 rpm Gear Case)...191
Group 30: Gear Case (Baler with 1000 rpm Gear Case)...120
Gear Case (Baler with 1000 rpm Gear Case) - Summary of References...197
Remove Gear Case (Baler with 1000 rpm Gear Case)...198
Disassemble Gear Case (Baler with 1000 rpm Gear Case)...199
Exploded View of Gear Case (Baler with 1000 rpm Gear Case)...205
Assemble Gear Case (Baler with 1000 rpm Gear Case)...206
Install Gear Case (Baler with 1000 rpm Gear Case)...218
Group 35: Feeding Device Driveline...120
Feeding Device Driveline - Summary of References...220
Feeding Device Driveline - Other Material...221
Feeding Device Driveline - Specifications...222
Remove Bearing Housing (Baler with Drop Floor)...223
Install Bearing Housing (Baler with Drop Floor)...225
Replace Bearing...228
Remove Feeding Device Driveline (Baler with Drop Floor)...229
Remove Feeding Device Driveline (Baler without Drop Floor)...231
Disassemble Feeding Device Driveline...233
Exploded View of Feeding Device Driveline (F440M Baler with Drop Floor)...234
Exploded View of Feeding Device Driveline (F440M Baler without Drop Floor)...236
Exploded View of Feeding Device Driveline (F440R Baler)...238
Assemble Feeding Device Driveline...240
Install Feeding Device Driveline (Baler with Drop Floor)...241
Install Feeding Device Driveline (Baler without Drop Floor)...245
Group 40: Chain Tension...120
Chain Tension - Summary of References...248
Chain Tension - Specifications...249
Adjust Main Drive Chain...250
Adjust Frame Roll Drive Chain...252
Adjust Conveyor Drive Chain (Multicrop Baler Only)...254
Adjust Conveyor Chain (Multicrop Baler Only)...256
Adjust Gate Roll Drive Chain (Except Multicrop Baler)...257
Adjust Rotary Feeder Drive Chain...259
Adjust Pickup Drive Chain...261
Group 45: Sprocket Alignment...121
Sprocket Alignment - Summary of References...264
Sprocket Alignment - Specifications...265
Check and Adjust Frame Roll Drive Chain Sprocket Alignment...266
Check and Adjust Main Drive Chain Sprocket Alignment...270
Check and Adjust Conveyor Drive Chain Sprocket Alignment (Multicrop Baler Only)...272
Check and Adjust Conveyor Chain Sprocket Alignment (Multicrop Baler Only)...273
Check and Adjust Gate Roll Drive Chain Sprocket Alignment (Except Multicrop Baler)...275
Check and Adjust Rotary Feeder Drive Chain Sprocket Alignment...277
Check and Adjust Pickup Drive Chain Sprocket Alignment...279
Section 60: Braking System - Repair...280
Group 05: Air Brakes...280
Air Brakes - Summary of References...282
Air Brakes - Specifications...283
Preliminary Check...284
General Information...285
Drain Air Brake Reservoir...286
Clean Air Filters...287
Install Plug-in Connections...288
Remove Reservoir...291
Install Reservoir...292
Remove Relay Emergency Valve...294
Install Relay Emergency Valve...295
Remove Air Brake Cylinder...297
Install Air Brake Cylinder...298
Group 10: Hydraulic Brakes...280
Hydraulic Brakes - Summary of References...300
Hydraulic Brake Cylinders...301
Remove Hydraulic Brake Cylinder...302
Install Hydraulic Brake Cylinder...303
Group 15: Brake Shoe and Drum...280
Brake Shoe and Drum - Summary of References...305
Brake Shoe and Drum - Specifications...306
Adjust Brake Shoes (Baler with Adjustable Lever)...307
Adjust Brake Shoes (Baler without Adjustable Lever)...308
Adjust Park Brake Cable...310
Section 70: Hydraulic System...312
Group 05: Hydraulic Repair - General Information...285
Hydraulic Repair - General Information - Summary of References...315
General Safety Information...316
General Repair Information...317
Install Inline Orifice...318
Group 10A: Bale Density Control Valve (F440M Sillage and F440R Baler)...312
Bale Density Control Valve (F440M Sillage and F440R Baler) - Summary of References...321
Bale Density Control Valve (F440M Sillage and F440R Baler) - Specifications...322
Remove and Install Bale Density Control Valve (F440M Sillage and F440R Baler)...323
Disassemble Bale Density Control Valve (F440M Sillage and F440R Baler)...325
Assemble Bale Density Control Valve (F440M Sillage and F440R Baler)...327
Group 10B: Bale Density Control Valve (F440M Multicrop Baler)...312
Bale Density Control Valve (F440M Multicrop Baler) - Summary of References...330
Bale Density Control Valve (F440M Multicrop Baler) - Specifications...331
Remove and Install Bale Density Control Valve (F440M Multicrop Baler)...332
Disassemble Bale Density Control Valve (F440M Multicrop Baler)...334
Assemble Bale Density Control Valve (F440M Multicrop Baler)...336
Group 15: Bale Density Booster Device...312
Bale Density Booster Device - Summary of References...339
Bale Density Booster Device - Special Tools...340
Bale Density Booster Device - Specifications...341
Remove and Install Bale Density Booster Device...342
Disassemble Bale Density Booster Device...344
Assemble Bale Density Booster Device...346
Install the FKM10474 Fill and Check Device...348
Remove the FKM10474 Fill and Check Device...350
Reduce the Accumulator Nitrogen Precharge...352
Increase the Accumulator Nitrogen Precharge...354
Group 20: Gate Lock Valve...312
Gate Lock Valve - Summary of References...357
Gate Lock Valve - Specifications...358
Remove Gate Lock Valve...359
Disassemble Gate Lock Valve...361
Assemble Gate Lock Valve...363
Install Gate Lock Valve...365
Group 30: Hydraulic Cylinders...313
Hydraulic Cylinders - Summary of References...367
Hydraulic Cylinders - Specifications...368
Remove and Install Gate Cylinder...369
Disassemble and Assemble Gate Cylinder...371
Remove Pickup Lift Cylinder...372
Install Pickup Lift Cylinder...374
Remove Precutter Cylinder...375
Install Precutter Cylinder...378
Group 40: Rotary Feeder Hydraulic Components...313
Rotary Feeder Hydraulic Components - Summary of References...382
Rotary Feeder Hydraulic Components - Specifications...383
Remove Rotary Feeder Control Valve (F440M Baler)...384
Install Rotary Feeder Control Valve (F440M Baler)...386
Identification of Rotary Feeder Control Valve (F440R Baler with 13 Knives)...387
Remove Rotary Feeder Control Valve (F440R Baler with 13 Knives)...388
Disassemble Rotary Feeder Control Valve (F440R Baler with 13 Knives)...390
Assemble Rotary Feeder Control Valve (F440R Baler with 13 Knives)...392
Install Rotary Feeder Control Valve (F440R Baler with 13 Knives)...394
Identification of Rotary Feeder Control Valve (F440R Baler with 25 Knives)...396
Remove Rotary Feeder Control Valve (F440R Baler with 25 Knives)...397