BMW 1 Series F21 Hatchback Workshop Repair Manual 114i 116i 118i 120i 125i M135i 114d 116d 118d 120d 125d M140i xDrive PDF Download - MBMWF21OPEK.zip
Full factory service and repair documentation, complete with Electrical Wiring Diagrams, covering the BMW 1-Series F21 three-door hatch in every trim: 114i, 114d, 116i, 116d, 116d EfficientDynamics, 118i, 118d, 118d xDrive, 120i, 120d, 120d xDrive, 125i, 125d, M135i, M135i xDrive, M140i, and M140i xDrive — everything needed to service, troubleshoot, fix, and rebuild your car to a professional standard.
This workshop service & repair manual for BMW MY11-MY20 (current) All Models (F21) contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 4,125 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS (Expanded View)
00 - MAINTENANCE & GENERAL NOTES
0000009 Pre-delivery check
0000105 Standard scope of service
0000602 Service - air filter element
0000610 Service - engine oil
0000612 Service - front brakes
0000614 Service - rear brakes
0000616 Service - microfilter
0000618 Service - brake fluid
0000622 Service - spark plugs
0000624 Service - vehicle check
0000... Battery Check battery. If necessary, recharging battery
0000... Body Check for corrosion (except cavities)
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position
0000... CBS reset
0000... Check horn, headlight flashers and hazard warning flashers
0000... Checking coolant level and concentration, correcting if necessary
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower
0000... Checking lighting system
0000... Checking of road safety (test drive)
0000... Check windscreen wash _ wipe system
0000... Information _ warning labels
0000... Microencapsulated screws
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp
0000... Steering components Check for play, damage and, if nec., tightness
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
0000... When driving on a race track
0000... Windscreen washer system checking fluid level, topping up if necessary
0000... Work instruction for removing the protective film
0001... Symbols used and information in repair instructions
0002000 Raising vehicle with trolley jack
0002001 Raising the vehicle using a vehicle lift
0011500 GA8HP70ZChecking _ topping up oil level in automatic transmission (GA8HP45Z,GA8HP50Z,GA8HP90Z)
0011... Checking _ topping up oil level in rear axle final drive
0011... Information for handling the documents repair instructions, technical data, AZD
0 operating fluid overview
1100300 Engine oil consumption measurement
3400... Testing of service brakes at the official periodic vehicle check according to EU Directive 2010 _ 48 _ EU and Germany 30224730224029_StVZO for vehicles with first registration beginning on July 28, 2010
5.1.1 Axles
6100... Notes on handling optical fibres
6100... Notes on handling the high pressure cleaner
6100... Notes on handling wiring harnesses and cables
6112... Information on intelligent battery sensor (IBS)
6120... Notes on AGM battery
6400... Information on using cleaning agent _ paints (personal protection equipment)
6450... Note for handling R134a refrigerant
6450... Safety informations for handling refrigerant oil
6450... Safety informations for handling tetrafluorethane refrigerant R134a
6452... Instructions for opening and part exchange in refrigerant circuit
6453... Instructions for desiccant insert replacement
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers
7.1.1 Installation safety of the seat belts _ seat belt buckles
7.11 Odometer (if present)
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)
7.1.2 Status of the seat belts _ seat belt buckles
7.1.3 Belt force limiter
7.1.4 Seat belt tensioner
7.1.5 Airbag
7.1.6 Supplementary restraint systems (SRS)
Abbreviations
Addition to special tools cabinet All model series
Arguments pertaining to engine oil consumption
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)
Brake fluid - Operating Fluids Specification
Brake fluid service 342200223 Bonnet gas strut check with active pedestrian impact mitigation302240(SA8TF)
Brake fluid service - extension of the first brake fluid interval to 36 months
CBS general - Reset is lost
Changed emissions test indicator BMW Condition Based Service
Discontinuation of Service Booklet for vehicles with Central302240Information302240Display302240(CID)
Drawbar load sign omitted All with options 235 and 3AC
Emergency Services (BMW _ MINI) from issue September 2009
Engine oil level check - customer recommendation
Engine oil service - countries with higher levels of dust Check the air filter element for contamination
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator
Engine oil - varying colours _ smell after initial filling in the works
Extract from BMW Group Standard302240GS30224090003-2
FEB-FEB-NED-TESTMODULE-AKTUELL
Final drive oil - new oil quality from 07 _ 2011
Form for equipotential bonding screw connections
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries
Handling fault messages _ Check Control messages for Run Flat Indicator302240RDC (SA2VB)
Handling the acoustic camera
Ignition key data tapping on CBS vehicles
IMIB_Next
Inflation pressure measurement in vehicles with tyre pressure display302240RDC302240(SA2VB)
List of contents
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2
Main group 00
Maintenance scope F20, F21, F22, F23
Missing speed signal from the OBD for the exhaust gas test (AU)
New Maintenance Records service booklet and maintenance documentation All models
New repair methods 342200235Gluing _ Riveting342200235 on steel bodies
Parking brake function check - new procedure in the standard service scope _ rear brake service
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6
Visible corrosion on vehicle add-on parts
Workshop Equipment - Planning Documentation
Workshop equipment sales
11 - ENGINE
00 Danger of injury if oil comes into contact with eyes and skin
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00 Safety instructions for handling oil
1100039 Checking compression of all cylinders (N13)
1100050 Removing and installing engine (N13)
1100300 Engine oil consumption measurement
1100670 Secure engine in installation position
1100... Engine oil consumption measurement
1100... Engine oil service incl. supplementary service (N13)
1100... Overview of consumables (Electronic Parts Catalogue)
1100 Overview of tightening torques
1111022 Replacing sealing cap in crankcase (N13)
1112000 Removing and installing _ sealing cylinder head cover (N13)
1112070 Remove and install _ replace acoustic cover
1112070 Removing and installing _ replacing acoustic cover (N13)
1112100 Removing and installing _ sealing cylinder head (N13)
1112101 Replacing cylinder head gasket (N13)
1112270 Removing and installing _ replacing drive unit for high pressure pump (N13)
1112719 Grinding cylinder head lower face (N13)
1112729 Checking cylinder head on watertightness (N13)
1112 Overview of Technical Data
1112 Overview of tightening torques
1113000 Removing and installing, sealing or replacing oil sump (N13)
1114005 Replacing front crankshaft seal (N13)
1114151 Replacing crankshaft radial shaft seal (N13)
1116100 Removing and installing _ replacing component carrierN13
1121500 Replacing crankshaft (N13)
1121531 Replacing all crankshaft main bearings (N13)
1122500 Removing and installing or replacing flywheel (N13)
1122513 Replacing roller bearing for dual-mass flywheel (N13)
1123010 Removing and installing or replacing vibration damper (N13)
1124571 Replace all connecting rod bearings (N13)
1125530 Removing and installing or replacing all pistons (N13)
1125671 Replacing piston rings on all pistons (N13)
1128010 Replacing drive belt for alternator (N13)
1128020 Replacing tensioning device for alternator drive belt (N13)
1128035 Removing and installing _ replacing friction gear (N13)
1130 Overview of tightening torques
1131005 Checking camshaft timing (N13)
1131025 Removing and installing or replacing intake camshaft (N13)
1131028 Removing and installing _ replacing exhaust camshaft (N13)
1131051 Replacing timing chain (N13)
1131090 Installing and removing or replacing chain tensioner piston (N13)
1131505 Adjusting camshaft timing (N13)
1131540 Checking timing chain for elongation (N13)
1131549 Unriveting and renewing timing chain using special tool (N13)
1131 Overview of tightening torques
1133050 Removing and installing or replacing all rocker arms (N13)
1134552 Removing and installing or replacing all valves (N13)
1134560 Replacing all valve stem seals (N13)
1134715 Replacing all valve springs (N13)
1136042 Removing and installing or replacing intake and exhaust camshaft adjusters (N13)
1136160 VANOS non-return valve left (exhaust side N13)
1136165 Right variable camshaft timing control non-return valve (intake side N13)
1136652 Removing and installing _ replacing intake solenoid valve (N13)
1136654 Removing and installing _ replacing exhaust solenoid valves (N13)
1137005 Removing and installing _ replacing eccentric shaft (N13)
1137010 Removing and installing _ replacing intermediate levers (N13)
1137020 Removing and installing _ replacing servomotor for eccentric shaft (N13)
1140000 Checking engine oil pressure (N13)
1141000 Removing and installing oil pump (N13)
1141011 Removing and installing _ replacing the chain for the oil pump (N13)
1141519 Removing and installing or replacing the solenoid valve (N13)
1142020 Removing and installing _ replacing full-flow oil filter (N13)
1143000 Removing and installing _ replacing guide tube for dipstick (N13)
1151000 Removing and installing _ replacing coolant pump (N13)
1153000 Removing and installing or replacing coolant thermostat (N13)
1153000 Removing and installing _ replacing coolant thermostat
1153090 Removing and installing _ replacing the auxiliary water pump (N13)
1153736 Removing and installing coolant pipe (N13)
1153740 Removing and installing _ replacing the return line (N13)
1153742 Remove and install connecting branch of coolant pipe (N13)
1153 Overview of tightening torques
1161050 Removing and installing intake plenum (N13)
1161362 Removing and installing _ replacing the right charge-air duct
1161362 Replacing right charge air duct (N13)
1161365 Replacing left charge air duct (N13)
1161 Overview of tightening torques
1165020 Removing and installing _ replacing exhaust turbocharger (N13)
1166000 Removing and installing or replacing vacuum pump (N13)
1166521 Checking function of vacuum system (N13)
1178510 Removing and installing _ replacing control sensor (N13)
1178545 Removing and installing _ replacing monitor sensor (N13)
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
11 operating fluid overview
6.1.9 Engine performance
9.0 BMW Longlife-17 FE+
BMW Quality Longlife-04 All
Camshaft, BMW., N13
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster
Connecting Rods and Bearings
Coolant pump with drive
Crankshaft and Bearings, BMW., N13
Crankshaft and Bearings
Cylinder head with lid, BMW, N13
Cylinder head with lid
Cylinder Head with Valve Seat Cover, BMW, N13
Drive belt with tension and deflecting element
Emissions control, control sensor _ monitoring sensor
Emissions-control, Lambda oxygen sensor
Engine Block, Cylinder Crankcase, BMW, N13
Engine block
Engine identification
Engine in general, BMW, N13
Exhaust manifold
Fan
Flywheel
Housing covers
Intake manifold
Intake plenum
Leak-testing the air-intake system
Main group 11
Mounting engine on assembly stand (N13)
Oil dipstick
Oil Filter and Lines
Oil pump with strainer and motor, BMW, N13
Oil pump with strainer and motor
Oil sump
Oil supply, BMW, F20, F21, F30, F31, N13, B16
Pistons with Rings and Pins, BMW., N13
Thermostat and Connections
Turbocharger and control
Vacuum pump
Vacuum supply All models
Valves with Springs, BMW., N13
Variable camshaft control
Variable valve gear
Vibration damper
12 - ENGINE ELECTRICAL SYSTEM
0011... Information for handling the documents repair instructions, technical data, AZD
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
1100... Handling components after flood damage
1141... Installing repair kit for oil pump solenoid valve wiring(N13, N16, N18)
1141... Retrofit oil pump solenoid valve additional wiring harness (N13)
1200... Instructions for removal and replacement of control units
1200... Instructions for working on the ignition system
1200... Notes _ information on start assistance (jump starting)
1212011 Remove and install _ replace all spark plugs (N13)
1213511 Replacing ignition coils (N13)
1214521 Replacing crankshaft pulse sensor (N13)
1214523 Replacing pulse sensor on intake camshaft (N13)
1214524 Replacing pulse sensor on exhaust camshaft (N13)
1214550 Replacing control unit (DME) (N13)
1214550 Replacing the control unit of the Digital Motor Electronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...)
1214600 Replacing knock sensor (N13)
1214700 Encoding the control unit (DME _ DDE)
1214705 Programming the control unit (DME _ DDE)
1214 Overview of tightening torques
1231020 Removing and installing or replacing alternator (N13)
1241020 Removing and installing _ replacing starter motor (N13)
1241041 Replacing the engagement solenoid switch
1242500 Replacing positive battery cable between starter302240motor, alternator and positive battery connection point (N13)
1242540 Replacing safety battery terminal (SBK)
1251001 Replacing wiring harness section for engine (N13)
1251100 Replacing wiring harness section for ignition and injectors (N13)
1252030 Removing and installing control unit holder (for DME control unit)
1252030 Removing and installing _ replacing holder for control unit (DME) (N13)
1252 Overview of tightening torques
1261280 Removing and installing _ replacing oil pressure sensor (N13)
1262500 Replacing coolant temperature sensor (N13)
1263586 Replacing power distribution module (N13)
1362615 Replacing pressure sensor on intake plenum (N13)
1362618 Replacing temperature _ charging pressure sensor (N13)
6100... Notes for disconnecting and connecting the vehicle battery
6100... Notes on handling wiring harnesses and cables
6100... Safety information on handling hybrid cars
6113... Butt connector for repairing a plug connection
6113... Notes for opening contacts and locks of different plug contact systems
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles
6120... Battery replacement information
Alternator lead
Plug connections, terminals, loose components
Spark Plugs
Starter motor with mounting