BMW 7 Series E65 Repair Manual 730i 735i 740i 745i 750i 760i Alpina B7 730d 740d 745d 2001-2008 PDF - MBWM7E65.zip
This is a full factory-style service and repair guide featuring Electrical Wiring Diagrams, written for the BMW 7 Series (E65) covering 730i, 735i, 740i, 745i, 750i, 760i, Alpina B7, 730d, 740d and 745d models. It contains every piece of technical data needed to service, troubleshoot, fix and rebuild these vehicles at a professional garage standard.
The BMW 7 Series (E65) 730i, 735i, 740i, 745i, 750i, 760i, Alpina B7, 730d, 740d, 745d workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 4,332 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
730i/730Li 735i/735Li 745i/745Li 760i/760Li 730d 740d
M54B30 N62B36 N62B44 N73B60 M57D30TÜ M67D40TÜ
730i/730Li 740i/740Li 750i/750Li 760i/760Li 730d/730Ld 745d
N52B30 N62B40 N62B48 N73B60 M57D30TÜ2 M67D44
TABLE OF CONTENTS
000 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....9
00 Danger of poisoning if oil is ingested _ absorbed through the skin....21
00 Risk of injury if oil comes into contact with eyes and skin....22
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....23
00 Safety instructions for handling oil....25
00... BMW Condition Based Service (petrol _ gasoline vehicles)....26
00... Pre-delivery check....27
0000... Brake disks checking surface and thickness....28
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position....29
0000... Changing coolant....30
0000... Check coolant level, if topping up checking concentration....31
0000... Check horn, headlight flashers and hazard warning flashers....32
0000... Check windscreen wash _ wipe system....33
0000... Checking coolant level and concentration, correcting if necessary....34
0000... Checking function of parking brake....35
0000... Checking horn, headlight flashers and hazard warning system....36
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower....37
0000... Checking instrument and indication field lighting, heater blower....38
0000... Checking instrument and indication field lighting, indicator and warning lamps....39
0000... Checking lighting system....40
0000... Checking of road safety (test drive)....41
0000... Diagnostic brief test....42
0000... Driving on a race track....43
0000... Information _ warning labels....47
0000... Microencapsulated screws....50
0000... Parking brake checking condition, brake lining thickness and function....51
0000... Resetting CBS display according to factory specification....52
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....53
0000... Service - drive belts....54
0000... Steering components Check for play, tightness, damage and wear....55
0000... Steering fluid reservoir checking fluid level, topping up if necessary....57
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....58
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion....59
0000... Underbody incl. all visible components checking for damage, leaks, corrosion....60
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....61
0000... Windscreen washer system checking fluid level, topping up if necessary....63
0000... Work instruction for removing the protective film....64
0000006 Vehicle test....65
0000009 Pre-delivery check....66
0000101 Service, Seasonal Check (only for German market)....69
0000105 Standard scope of service....70
0000262 BMW rapid inspection....71
0000602 Service - air filter element....72
0000610 Service - engine oil....73
0000612 Service - front brakes....74
0000614 Service - rear brakes....75
0000616 Service - microfilter....76
0000620 Service - coolant....77
0000622 Service - spark plugs....78
0000624 Service - vehicle check....79
0001... Symbols used and information in repair instructions....81
0002000 Raising vehicle with trolley jack....84
0002001 Raising the vehicle using a vehicle lift....85
0011... Checking _ topping up oil level in rear differential....87
0011... Checking _ topping up the oil level in the rear axle differential (BMW ALPINA B7)....88
0011... Information for handling the documents repair instructions, technical data, AZD....89
0011259 Oil change in rear differential incl. used oil disposal....91
0011259 Oil change in the rear axle differential including used oil disposal (BMW ALPINA B7)....93
0011500 Checking _ topping up oil level in automatic transmission (GA6HP26Z _ 6HP32Z)....94
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70....95
1100300 Engine oil consumption measurement....96
1200... Notes for disconnecting and connecting battery....98
6100... Notes on handling optical fibres....100
6100... Notes on handling the high pressure cleaner....101
6112... Information on intelligent battery sensor (IBS)....102
6120... Notes on AGM battery....103
6400... Information on using cleaning agent _ paints (personal protection equipment)....106
6450... Instructions for handling R 134a refrigerant....108
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....109
6453... Instructions for desiccant insert replacement....113
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....114
6590... Notes on handling navigation computers....115
Abbreviations....117
Addition to special tools cabinet All model series....119
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916....120
Arguments pertaining to engine oil consumption....122
BMW Schnellinspektion....124
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....125
Brake fluid - Operating Fluids Specification....127
CBS general - Reset is lost....128
Camshaft....129
Case Covers....130
Changed emissions test indicator BMW Condition Based Service....131
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))....132
Checking electro-mechanical parking brake (EMF) during periodic vehicle inspection E65 E66 E67 E68 7-Series E70 X5....133
Drawbar load sign omitted All with options 235 and 3AC....137
Emergency Services (BMW _ MINI) from issue September 2009....138
Engine oil - varying colours _ smell after initial filling in the works....139
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....140
Extract from BMW Group Standard GS 90003-2....141
FEB-FEB-NED-TESTMODULE-AKTUELL....142
Final drive oil - new oil quality from 07 _ 2011....143
Foil....144
Form for equipotential bonding screw connections....145
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....147
Handling the acoustic camera....152
IMIB_Next....154
Ignition key data tapping on CBS vehicles....157
List of contents....162
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....163
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....164
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....165
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....166
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....167
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....168
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....169
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....170
Main group 00....171
Master document for exhaust emission inspection (AU) target data....172
Modifications to ”Condition Based Service” maintenance system....173
New CBS item Pre-delivery check E60, E61, E63, E64, E65, E66, E67, E87, E90....175
New Maintenance Records service booklet and maintenance documentation All models....176
New repair methods ”Gluing _ Riveting” on steel bodies....177
Overview of accident-related documents....179
Parking brake function check - new procedure in the standard service scope _ rear brake service....185
Service - vehicle check - revised maintenance scope....186
Service Booklets Servicing records _ stamp spaces E60 E61 E63 E64 E65 E66 E67....187
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....188
Service Vorabcheck zur Hauptuntersuchung....190
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....191
Service vehicle check falls due after CBS reset of engine oil service....196
Standard scope of service - Reduction of the work scope in electrified vehicles....197
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....198
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....199
Supplement of nominal values for emissions test on new BMW models since 09 _ 2001....202
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....204
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....211
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....218
Visible corrosion on vehicle add-on parts....229
Workshop Equipment - Planning Documentation....230
Workshop equipment sales....231
011 - ENGINE ....232
00 Danger of poisoning if oil is ingested _ absorbed through the skin....239
00 Risk of injury if oil comes into contact with eyes and skin....240
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....241
00 Safety instructions for handling oil....243
0011... Information for handling the documents repair instructions, technical data, AZD....244
10.0 SAE 10W-60....246
11 operating fluid overview....248
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....251
1100 Overview of tightening torques....252
1100... Engine oil consumption measurement....257
1100... Engine oil service (N62 _ N62TU)....258
1100... Handling components after flood damage....260
1100... Overview of consumables (Electronic Parts Catalogue)....261
1100050 Removing and installing engine (N62 _ N62TU )....265
1100300 Engine oil consumption measurement....267
1100670 Securing engine in installation position (N62, N62TU)....269
1112 Overview of Technical Data....271
1112 Overview of tightening torques....275
1112005 Removing and installing _ sealing left cylinder head cover (N62 _ N62TU)....293
1112006 Removing and installing _ sealing right cylinder head cover (N62 _ N62TU)....297
1112105 Removing and installing left cylinder head (N62 from 9 _ 03 and N62TU)....301
1112106 Removing and installing right cylinder head (N62 from 9 _ 03 and N62TU)....305
1112503 Disassembling and assembling cylinder head (N62 _ N62TU)....310
1112527 Remachining a valve seat - cylinder head disassembled (N62)....312
1112595 Checking a valve guide for wear (N62)....313
1112719 Milling cylinder head sealing face (N62 _ N62TU)....314
1112729 Checking cylinder head for water leaks (N62 _ N62TU)....315
1113010 Removing and installing _ replacing oil sump top section (N62 _ N62TU)....316
1113020 Removing and installing _ replacing oil sump bottom section (N62 _ N62TU)....318
1114 Overview of Technical Data....319
1114... Removing and installing _ replacing support block for radial compressor (BMW ALPINA B7)....320
1114080 Removing and installing gear case cover, left top (N62 _ N62TU)....321
1114085 Removing and installing gear case cover, right top (N62 _ N62TU)....323
1114110 Removing and installing lower gear case cover (N62 _ N62TU)....325
1114141 Replacing radial shaft seal in timing case cover at bottom (N62 _ N62TU)....327
1114151 Replacing the crankshaft radial shaft seal (N62 _ N62TU)....329
1121500 Replacing crankshaft (N62 _ N62TU)....331
1121531 Replacing all main crankshaft bearing shells (N62 _ N62TU)....333
1122000 Removing and installing _ replacing flywheel (N62 _ N62TU )....336
1123010 Removing and installing _ replacing the vibration damper (N62 _ N62TU)....337
1123031 Removing and installing _ replacing vibration damper hub (N62 _ N62TU)....338
1124571 Replacing all conrod bearings (N62 _ N62TU)....340
1125530 Removing and installing _ replacing all pistons (N62TU)....342
1125671 Replacing piston rings on all pistons (N62)....347
1125671 Replacing piston rings on all pistons (S55)....349
1128... Removing and installing _ replacing belt tensioner for radial compressor (BMW ALPINA B7)....351
1128... Removing and installing _ replacing deflecting element of radial compressor (BMW ALPINA B7)....352
1128... Removing and installing _ replacing drive belt of radial compressor (BMW ALPINA B7)....353
1128010 Replacing drive belt for alternator (N62 _ N62TU)....354
1128050 Replacing A _ C compressor drive belt (N62)....355
1128050 Replacing A _ C compressor drive belt with belt tensioner (N62 _ N62TU)....357
1130 Overview of tightening torques....358
1131 Overview of tightening torques....359
1131032 Removing and installing _ replacing left intake camshaft (N62 from 9 _ 03 and N62TU)....372
1131034 Removing and installing _ replacing right intake camshaft (N62 from 9 _ 03 and N62TU)....383
1131036 Removing and installing _ replacing left exhaust camshaft (N62 _ N62TU)....394
1131038 Removing and installing _ replacing right exhaust camshaft (N62 _ N62TU)....399
1131052 Replacing both timing chains (N62 _ N62TU)....404
1131070 Checking camshaft timing on left side (N62 _ N62TU)....405
1131071 Check the timing for the camshafts on the right (N62 _ N62TU)....408
1131573 Adjusting camshaft timing on left side (N62 _ N62TU)....411
1131574 Adjusting camshaft timing on right side (N62 _ N62TU)....414
1133516 Removing and installing _ replacing rocker arms on left inlet side (N62 from 9 _ 03....417
1133517 Removing and installing _ replacing rocker arms on right inlet side (N62 from 9 _ 03 and N62TU)....421
1134552 Removing and installing _ replacing all valves (N62)....425
1134560 Replacing all valve stem seals (N62)....426
1134715 Replacing all valve springs (N62)....428
1134715 Replacing all valve springs (N62TU)....430
1136047 Removing and installing _ replacing inlet and exhaust adjustment units on left side (N62 _ N62TU)....432
1136048 Removing and installing _ replacing inlet and exhaust adjustment units on right side (N62 _ N62TU)....439
1136715 Removing and installing _ replacing both left solenoid valves (N62 _ N62TU)....446
1136720 Removing and installing _ replacing both right solenoid valves (N62 _ N62TU)....448
1137006 Removing and installing _ replacing left eccentric shaft (N62 from 10 _ 03 and N62TU)....450
1137008 Removing and installing _ replacing right eccentric shaft (N62 from 10 _ 03 and N62TU)....454
1137012 Remove and install _ replace left intermediate lever (N62 as of 9 _ 03 and N62TU)....458
1137014 Remove and install _ replace right intermediate lever (N62 as of 9 _ 03 and N62TU)....465
1137022 Removing and installing _ replacing servomotor for left eccentric shaft (N62 _ N62TU)....472
1137024 Removing and installing _ replacing servomotor for right eccentric shaft (N62 _ N62TU)....474
1137035 Removing and installing _ replacing left eccentric shaft sensor (N62 _ N62TU)....476
1137040 Removing and installing _ replacing right eccentric shaft sensor (N62 _ N62TU)....477
1137700 Replacing control unit (Valvetronic)....478
1140000 Checking engine oil pressure....480
1141000 Removing and installing _ replacing oil pump (N62)....481
1143000 Removing and installing _ sealing guide tube for oil dipstick (N62)....483
1151000 Removing and installing _ replacing water pump (N62 _ N62TU)....484
1153000 Removing and installing _ replacing coolant thermostat (N62)....486
1161050 Removing and installing intake plenum (N62)....488
1161091 Removing and installing _ replacing left adjustment unit (N62TU)....490
1161092 Removing and installing _ replacing right adjustment unit (N62TU)....491
1161093 Removing and installing _ replacing both adjustment units (N62TU)....492
1165... Removing and installing _ replacing centrifugal clutch of radial compressor (BMW ALPINA B7)....493
1165035 Removing and installing _ replacing charger (BMW ALPINA B7 radial compressor)....495
1166000 Removing and installing _ replacing vacuum pump (N62 _ N62TU)....498
1172000 Removing and installing _ replacing air pump (N62)....500
1178... Removing and installing _ replacing exhaust-gas temperature sensor (BMW ALPINA B7)....501
1178530 Replacing left oxygen control sensor (N62 _ N62TU)....502
1178533 Replacing right oxygen control sensor (N62 _ N62TU)....504
1178540 Replacing left oxygen monitor sensor (N62 _ N62TU)....506
1178543 Replacing right oxygen monitor sensor (N62 _ N62TU)....508
1213511 Replacing the ignition coil (N62TU)....510
4.0 BMW Longlife-01....512
5.0 BMW Longlife-01 FE....515
6.0 BMW Longlife-04....517
7.0 BMW Longlife-12 FE....523
8-cylinder spark-ignition engine N62TU E60, E61, E63, E64, E65, E66, E70....525
8.0 BMW Longlife-14 FE+....544
9.0 BMW Longlife-17 FE+....546
Adapter....548
Assembly tool....549
BMW Quality Longlife-04 All....550
Basic body....551
Basket....552
Blasting material device....553
Bush....554
Case Covers....555
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....556
Connecting Rods and Bearings....557
Crankshaft and Bearings....558
Cylinder Head with Cover....559
Emissions-control, Lambda oxygen sensor....560
Engine block....561
Engine identification....562
Fan....568
Flywheel....569
Guide tube for oil dipstick....570
Intake manifold....571
Leak-testing the air-intake system....572
Main group 11....575
Master document for exhaust emission inspection (AU) target data....576
Oil Filter and Lines....577
Oil Pan....578
Oil pump with strainer and motor....579
Overview of released engine oils for BMW Group engines....580
Removing acoustic cover (N62 _ N62TU)....581
Removing design cover (N62)....582
Standard screw connection....583
Thermostat....584
V-ribbed belt with Tension and Deflection Element....585
Vacuum pump....586
Vacuum supply All models....587
Variable Camshaft Control....590
Variable valve gear....592
Vibration damper....593
Water Pump and Drive....594
012 - ENGINE ELECTRICAL SYSTEM....595
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....598
0011... Information for handling the documents repair instructions, technical data, AZD....600
1100... Handling components after flood damage....602