BMW 3 Series G28 Workshop Repair Service Manual 2019- 318i 320i 325Li 330i 330e M340i 316d 318d 320d 330d M340d Alpina B3 D3 S PDF - MBMW3G28OPEK.zip
A full workshop and service manual, complete with Electrical Wiring Diagrams, covering the BMW 3 Series (G28) lineup: 318i, 320i, 325Li, 320e, 330i, 330Li, 330Li Gran Sedan, 330e, M340i, Alpina B3, 316d, 318d, 320d, 330d, M340d, and Alpina D3 S — all models from 2019 onward. Inside you'll find every technical detail needed to service, troubleshoot, fix, and rebuild these vehicles to the standard of professional technicians.
The workshop service and repair manual for the BMW 3 Series (G28) models — 318i, 320i, 325Li, 320e, 330i, 330Li, 330Li Gran Sedan, 330e, M340i, Alpina B3, 316d, 318d, 320d, 330d, M340d, and Alpina D3 S — contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 3 Series (G28) Service Repair Manual 2019 & UP.pdf
PRODUCT DETAILS:
Total Pages: 15,404 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Petrol engines
Model Years Engine Power Torque
318i 2020– 2.0 L B48
320i / 325Li 2019– 135 kW (181 hp)
320i (Turkish market only) 2019– 1.6 L N20 I4 turbo
320e 2021– 2.0 L B48 I4 turbo + electric motor
330i / 330Li / 330Li Gran Sedan 2019– 2.0 L B48 I4 turbo 190 kW (255 hp)
330e 2.0 L B48 I4 turbo + electric motor 185 kW (248 hp)
M340i 2019– 3.0 L B58 I6 turbo 285 kW (382 hp)
Alpina B3 3.0 L S58 I6 turbo
Diesel engines
Model Years Engine Power Torque
316d 2020– 2.0 L B47 I4 turbo 90 kW (121 hp)
318d 2019– 110 kW (148 hp)
320d 140 kW (188 hp)
330d 3.0 L B57 I6 turbo 195 kW (261 hp)
M340d 2020– 3.0 L B57 I6 twin-turbo 250 kW (335 hp)
Alpina D3 S 261 kW (350 hp)
00 - MAINTENANCE & GENERAL NOTES....3
0 operating fluid overview....7
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....21
0000... When driving on a race track....25
0000... Work instruction for removing the protective film....31
0000009 Free pre-delivery check....33
0000105 Standard scope of service....41
0000252 BMW engine oil service without supplementary service....49
0000602 Service - air filter element....63
0000610 Engine oil service....67
0000612 Service - front brakes....81
0000614 Service - rear brakes....91
0000616 Service - microfilter....103
0000618 Service - brake fluid....109
0000622 Service - spark plugs....115
0000624 Service - vehicle check....126
0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks....137
0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks....138
0001... Symbols used and information in repair instructions....139
0002000 Raising vehicle with trolley jack....144
0011237 Checking _ topping up oil level in automatic transmission....151
0011259 Oil change in rear axle final drive incl. used oil disposal....163
5.1.1 Axles....169
7.1.1 Installation safety of the seat belts _ seat belt buckles....172
7.1.2 Status of the seat belts _ seat belt buckles....176
7.1.3 Belt force limiter....179
7.1.4 Seat belt tensioner....180
7.1.5 Airbag....181
7.1.6 Supplementary restraint systems (SRS)....184
7.11 Odometer (if present)....185
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....186
Abbreviations....187
Addition to special tools cabinet All model series....191
Arguments pertaining to engine oil consumption....193
Brake fluid - Operating Fluids Specification....196
Brake fluid service - extension of the first brake fluid interval to 36 months....197
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....199
CBS general - Reset is lost....201
Changed emissions test indicator BMW Condition Based Service....202
Drawbar load sign omitted All with options 235 and 3AC....203
Emergency Services (BMW _ MINI) from issue September 2009....204
Engine oil - varying colours _ smell after initial filling in the works....205
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....206
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....207
Extract from BMW Group Standard?GS?90003-2....208
FEB-FEB-NED-TESTMODULE-AKTUELL....210
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....211
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....217
Handling the acoustic camera....220
IMIB_Next....222
Ignition key data tapping on CBS vehicles....225
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....231
List of contents....233
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....235
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....236
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....237
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....238
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....239
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....240
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....241
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....242
Main group 00....243
Maintenance content _ pre-delivery check content of BMW 3 series (G28)....244
New Maintenance Records service booklet and maintenance documentation All models....247
Parking brake function check - new procedure in the standard service scope _ rear brake service....249
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....251
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....253
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....259
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....261
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....265
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....278
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....291
Workshop Equipment - Planning Documentation....301
Workshop equipment sales....302
11 - ENGINE ....303
11 operating fluid overview....308
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....310
1100 Overview of Technical Data....312
1100 Overview of tightening torques....322
1100... Engine oil consumption measurement....326
1100... Overview of consumables (Electronic Parts Catalogue)....327
1100039 Check compression of all cylinders....333
1100050 Removing and installing engine....347
1100300 Engine oil consumption measurement....496
1100670 Securing engine in installation position....500
1111 Overview of Technical Data....524
1111 Overview of tightening torques....526
1112 Overview of Technical Data....532
1112 Overview of tightening torques....535
1112000 Removing and installing _ sealing cylinder head cover....549
1112001 Replace the cylinder head cover....621
1112070 Remove and install _ replace acoustic cover....695
1112100 Removing and installing cylinder head....699
1112101 Replace cylinder head gasket....921
1112161 replace cylinder head....1144
1112502 Disassemble and assemble cylinder head....1367
1112729 Checking cylinder head for watertightness (cylinder head dismantled)....1427
1113 Overview of tightening torques....1490
1113000 Remove and install, seal or replace oil sump....1497
1114 Overview of tightening torques....1563
1114005 Replacing front crankshaft seal....1568
1114110 Removing and installing _ sealing or replacing bottom timing case cover....1606
1114151 Replacing the crankshaft seal (transmission side)....1752
1114270 Removing and installing _ replacing the rear acoustic cover....1812
1114290 Removing and installing _ renewing front engine acoustic cover....1818
1114295 Remove and install _ replace the acoustic cover for the oil sump....1829
1114307 Removing and installing _ replacing engine encapsulation on the hot side....1879
1115 Overview of Technical Data....1958
1115001 Replace engine ventilation line....1959
1121 Overview of Technical Data....1963
1121001 Replacing crankshaft....1968
1121531 Replace all crankshaft main bearing shells (Crankshaft removed)....2145
1122 Overview of tightening torques....2323
1122000 Removing and installing _ replacing the flywheel....2325
1123010 Removing and installing _ replacing vibration damper....2380
1124 Overview of tightening torques....2416
1124571 Replace all conrod bearing shells. (Piston removed)....2420
1125 Overview of Technical Data....2575
1125530 Removing and installing _ replacing all pistons (engine removed)....2586
1125671 Replace the piston rings for all pistons (Piston removed)....2741
1127 Overview of tightening torques....2896
1128010 Replacing drive belt for alternator....2898
1128020 Replace tensioning device for drive belt of the alternator....2913
1130 Overview of tightening torques....2936
1131 Overview of tightening torques....2937
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....2949
1131005 Check the timing of the camshaft(s)....2952
1131025 Removing and installing _ replacing intake camshaft....3040
1131028 Removing and installing _ replacing exhaust camshaft....3208
1131051 Replacing the timing chain....3326
1131090 Remove and install _ replace chain tensioner piston....3470
1131505 Adjusting the timing of the camshaft(s) (for work no. 11 31 005 _ 508)....3475
1133050 Removing and installing _ replacing all rocker arms....3499
1133062 Replacing all hydraulic valve clearance compensating elements....3674
1134552 Removing and installing _ replacing all valves (cylinder head removed)....3849
1134560 Replacing all valve stem seals (cylinder head removed)....3909
1134715 Replace all valve springs (cylinder head removed)....3963
1136 Overview of tightening torques....4017
1136042 Removing and installing _ replacing intake adjuster....4021
1136044 Remove and install _ replace the exhaust camshaft adjuster....4134
1136046 Removing and installing _ replacing the intake and exhaust camshaft adjusters....4247
1136125 Removing and installing _ replacing intake VANOS central valve....4361
1136126 Removing and installing _ replacing the Vanos central valve on the exhaust side....4473
1136127 Removing and installing _ replacing both Vanos central valves (if necessary on the right)....4585
1136658 Removing and installing _ replacing both actuators (after vehicle diagnosis)....4697
1137 Overview of tightening torques....4717
1137005 Removing and installing _ replacing eccentric shaft....4720
1137010 Removing and installing _ replacing intermediate levers....4897
1137020 Removing and installing _ replacing servomotor for eccentric shaft....5026
1140000 Checking engine oil pressure....5039
1141 Overview of tightening torques....5055
1141000 Removing and installing _ replacing oil pump....5062
1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control....5131
1142 Overview of tightening torques....5222
1142020 Removing and installing _ replacing full-flow oil filter completely....5235
1142200 Removing and installing _ sealing or replacing oil feed line for exhaust turbocharger....5325
1142210 Removing and installing _ sealing or replacing oil return line for exhaust turbocharger....5403
1151 Overview of tightening torques....5416
1151000 Removing and installing _ replacing the coolant pump....5420
1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor....5461
1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger....5485
1151580 Replacing the relay valve for high-temperature coolant circuit....5515
1153 Overview of tightening torques....5558
1153015 Removing and installing _ replacing heat management module....5565
1153082 Removing and installing _ replacing the coolant feed line for the exhaust turbocharger....5659
1153086 Removing and installing _ replacing the coolant return line for the exhaust turbocharger....5714
1153116 Removing and installing _ replacing the coolant line between cylinder head and coolant pump....5745
1161 Overview of tightening torques....5775
1161051 Replace intake plenum....5783
1161730 Leakage test for the intake system....5833
1165 Overview of tightening torques....5852
1165020 Removing and installing _ replacing exhaust turbocharger....5865
1165803 Replace electrical controller drive for wastegate (after vehicle diagnosis) (cyl. 1-4, if necessary cyl. 1-6)....5943
1166000 Removing and installing _ replacing vacuum pump....5961
1178 Overview of tightening torques....6030
1178510 Replacing oxygen sensor (after vehicle diagnosis)....6032
1178610 Replace the lambda oxygen monitoring sensor (after vehicle diagnosis)....6044
6.1.9 Engine performance....6075
9.0 BMW Longlife-17 FE+....6076
Chain tensioner....6078
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....6079
Crankshaft and Bearings....6080
Emissions-control, Lambda oxygen sensor....6081
Engine identification....6082
Fan....6092
Intake manifold....6093
Leak-testing the air-intake system....6094
Main group 11....6097
Repair notes to renew the cylinder head....6098
Repair notes to renew the engine....6101
Replacing guide bearing....6103
Vacuum supply All models....6106
12 - ENGINE ELECTRICAL SYSTEM....6110
1200... Instructions for removal and replacement of control units....6112
1200... Instructions for working on the ignition system....6114
1212 Overview of tightening torques....6116
1212011 Removing and installing _ renewing all spark plugs....6117
1213 Overview of tightening torques....6128
1213511 Replacing an ignition coil (after vehicle diagnosis)....6129
1214521 Replace crankshaft sensor (after vehicle diagnosis)....6137
1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis)....6148
1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis)....6153
1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+2)....6158
1214604 Replacing knock sensor (after vehicle diagnosis) (cylinders 3+4)....6181
1214700 Encoding the control unit (DME _ DDE)....6218
1214705 Programming the control unit (DME _ DDE)....6219
1231020 Removing and installing _ replacing alternator....6220
1241 Overview of Technical Data....6242
1241020 Removing and installing _ replacing starter motor....6243
1241041 Replacing the engagement solenoid switch....6258
1242540 Replacing safety battery terminal (SBK)....6260
1242651 Removing and installing _ replacing the positive battery cable, remote positive terminal to alternator (after vehicle diagnosis)....6267
1242652 Removing and installing _ replacing the positive battery cable, remote positive terminal to starter motor (after vehicle diagnosis)....6295
1251 Overview of tightening torques....6308
1251210 Replacing the wiring harness section for injectors and ignition coils....6312
1251215 Replacing wiring harness section for Valvetronic actuator....6323
1251235 Remove and install _ replace Module 1, sensor system engine wiring....6331
1251240 Remove and install _ replace Module 2, sensor system engine wiring....6384
1251245 Removing and installing _ replacing transmission module engine wiring,....6413
1252 Overview of tightening torques....6462
1261 Overview of tightening torques....6466
1263586 Replacing power distribution box (after vehicle diagnosis)....6469
1290150 Remove and install _ replace control unit box....6479
BMW Quality Longlife-04 All....6494
Spark Plugs....6495
13 - FUEL PREPARATION & CONTROL....6496
13 operating fluid overview....6498
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)....6499
1331035 Removing and installing _ replacing the fuel feed line....6501
1351017 Removing and installing high pressure pump....6514
1352 Overview of tightening torques....6543
1353 Overview of tightening torques....6544
1353156 Remove and install high-pressure rail....6557
1353180 Replace pressure line (between high pressure pumps and pressure accumulator)....6592
1353318 Remove and install all injectors in the injection system....6605
1353596 Replacing the high-pressure fuel sensor (after vehicle diagnosis)....6640
1354030 Remove and install _ seal throttle body....6649
1362 Overview of tightening torques....6655
1362531 Replace coolant temperature sensor (after vehicle diagnosis)....6668
1362537 Replace coolant temperature sensor (On the coolant radiator) (after vehicle diagnosis)....6706
1362538 Replace charge air temperature sensor (after vehicle diagnosis)....6721
1362560 Remove and install _ replace hot film air mass meter (after vehicle diagnosis)....6725
1362590 Replacing the pressure sensor (after vehicle diagnosis) (upstream of throttle valve) (with diesel fuel in the connecting pipe)....6729
1362592 Replacing the pressure sensor (on charge air cooler or charge air pipe to the right) (after vehicle diagnosis)....6734
1362596 Replacing the differential pressure sensor for the petrol particulate filter (after vehicle diagnosis) (cylinder bench 1)....6739
1362679 Replacing the temperature sensor for oil _ coolant (On the crankcase) (after vehicle diagnosis)....6744
1371000 Remove and install intake silencer housing....6780
1371035 Removing and installing _ replacing clean air pipe....6783
1371044 Removing and installing _ replacing charge air line....6791
1372001 Replacing air filter element....6802
1390 Overview of tightening torques....6806
1390500 Replace the tank vent valve (after vehicle diagnosis)....6807
Fuel Pump with Drive and Pipes....6812
Group 13....6813
Main group 16....6814
16 - FUEL SUPPLY....6815
1600005 Draining and filling fuel tank....6816
1611030 Removing and installing fuel tank....6820
1612010 Removing and installing or replacing carbon canister....6858
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)....6868
1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD) (after vehicle diagnosis)....6873
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)....6880
1614090 Removing and installing _ replacing delivery unit (draw off without fuel and fill)....6888
1614500 Removing and installing or replacing control unit for electric fuel pump (after vehicle diagnosis)....6900
17 - COOLING....6905
17 operating fluid overview....6906
1700... Instructions for working on cooling system....6909