John Deere MY18 6110R-6215R Tractor Diagnostic & Test Workshop Manual PDF (TM410319) - MJODTM410319.zip

This Complete Diagnosis & Tests Technical Manual provides electrical wiring diagrams for John Deere MY18 Tractors models 6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, and 6215R — the Worldwide Edition — containing every piece of workshop information needed to maintain, test, troubleshoot, and service these machines the way professional technicians do.

The John Deere MY18 Tractors 6110R-6215R Diagnosis & Test service manual covers the following:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm410319 - MY18 Tractors 6110R—6215R Diagnostics - (Worldwide Edition) Technical Manual.pdf

tm410319 - MY18 Tractors 6110R—6215R Diagnostics - (Worldwide Edition) Technical Manual.epub

Total Pages: 13,016 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

tm410319 - MY 18 Tractors 6110R—6215R Diagnostics -: (Worldwide Edition)

Table of Contents

Foreword

MY18 (Model Identification)

Section 210: General Information

Group 05: Safety Measures

General Information - Safety - Summary of References

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prevent Machine Runaway

Operating the Tractor Safely

Operating the Loader Tractor Safely

Passenger Seat

Use Safety Lights and Devices

Towing Trailers/Implements Safely (Mass)

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Backover Accidents

Handle Fluids Safely—Avoid Fires

Handling Batteries Safely

Prepare for Emergencies

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Stay Clear of Rotating Drivelines

Wear Protective Clothing

Protect Against Noise

Practice Safe Maintenance

Avoid Hot Exhaust

Exhaust Filter Cleaning

Clean Exhaust Filter Safely

Read Operator Manuals for ISOBUS Implements

Use Steps and Handholds Correctly

Use Seat Belt Properly

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Service Accumulator Systems Safely

Service Tires Safely

Use Proper Tools

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Safety Instructions for Replacing LED Worklights

Group 10: General References

General Information - General References, Summary of References

Trademarks

Hydraulic Designators

Electrical Designators

General Information - Inch Bolt and Cap Screws, Torque Values

General Information - Metric Bolt and Cap Screws, Torque Values

General Information - Hydraulic System Inch Fittings, Torque Values

General Information - Hydraulic System Metric Fittings, Torque Values

General Information - Electrical System, Component Identification Table

General Information - Electrical System, How to Read a Diagnostic Schematic

General Information - Electrical System, Lead Numbers and Color Codes

General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams

General Information - Electrical System, Check the Connectors

General Information - Electrical System, Approach to Tabular Diagnostic Procedures

General Information - Electrical System, Troubleshooting Unsolved Problems

General Information - Electrical System, Worksheet for Circuit/Harness Test

General Information - Electrical System, Visual Check

General - Electrical System, Faults and Circuit Tests

General - Electrical System, Test for Open Circuit under Load

General Information - Electrical System, Seven-Step Test Procedure

General Information - Hydraulic System, Symbols in Circuit Diagrams

General - Regions and Country Versions

Section 211: Diagnostic Trouble Codes

Group AIC: AIC Control Software

AIC 000158.03 - Supply Voltage (ELX) Too High

AIC 000158.04 - Supply Voltage (ELX) Too Low

AIC 000168.03 - Supply Voltage (BAT) Too High

AIC 000168.04 - Supply Voltage (BAT) Too Low

AIC 000628.02 - Control Software, Internal Error

AIC 000628.12 - Control Software, Internal Fault

AIC 000629.12 - Control Software, Internal Error

AIC 000639.12 - Vehicle CAN Bus (500 kBd), High Error Rate

AIC 000639.14 - Vehicle CAN Bus (500 kBd), Very High Error Rate

AIC 002007.09 - Incorrect CAN Bus Message, Information from RPT Control Software

AIC 002036.09 - Incorrect CAN Bus Message, Information from SCC Control Software

AIC 003509.03 - 5-V Supply Voltage 1, Voltage Too High

AIC 003509.04 - 5-V Supply Voltage 1, Voltage Too Low

AIC 003509.06 - 5-V Supply Voltage 1, Current Too High

AIC 003510.03 - 5-V Supply Voltage 2, Voltage Too High

AIC 003510.04 - 5-V Supply Voltage 2, Voltage Too Low

AIC 003510.06 - 5-V Supply Voltage 2, Current Too High

AIC 176865.02 - Remote Control Switch for Rear PTO, Malfunction

AIC 516315.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position H)

AIC 516316.06 - 12 V Supply Voltage, Current Too High

AIC 516317.06 - 12-V Supply Voltage 2, Current Too High

AIC 516446.09 - LIN Bus Message Cannot Be Received, Information from LIN Bus Module (Positions F and G)

AIC 516461.02 - Multi-Function Lever Out of Range

AIC 517168.02 - Position of CommandPRO™ Joystick, Out of Valid Range

AIC 520257.02 - Auto-Mode Switch Fault

AIC 520285.02 - Transport Lock/Hitch Dampening Button Fault

AIC 520285.03 - Transport Lock/Hitch Dampening Button, Voltage Too High

AIC 520285.11 - Transport Lock/Hitch Dampening Button Fault

AIC 520286.02 - Quick Raise/Lower Switch, Fault

AIC 520286.04 - Quick Raise/Lower Switch, Voltage Too Low

AIC 520286.11 - Quick Raise/Lower Switch, Fault

AIC 520425.07 - Received CAN Bus Messages, High Error Rate

AIC 520426.07 - Transmitted CAN Bus Messages, High Error Rate

AIC 520542.03 - Vehicle CAN Bus (500 kBd), Voltage Too High

AIC 520543.04 - Vehicle CAN Bus (500 kBd), Voltage Too Low

AIC 520870.02 - Control Software, Internal Error

AIC 520871.02 - Control Software, Internal Error

AIC 520872.02 - Control Software, Internal Error

AIC 521274.09 - Incorrect LIN Bus 1 Message, Information from LIN Bus Module (Position D or H)

AIC 521275.09 - Incorrect LIN Bus 2 Message, Information from LIN Bus Module (Position E or M)

AIC 521276.09 - Incorrect LIN Bus 3 Message, Information from LIN Bus Module (Position K or P)

AIC 521277.09 - Incorrect LIN Bus 4 Message, Information from LIN Bus Module (Position F or G)

AIC 521401.02 - Control Lever for SCV X (Front Hitch) Out of Range

AIC 521404.02 - Control Lever for SCV XI Out of Range

AIC 521405.02 - Control Lever for SCV XII Out of Range

AIC 521406.02 - Control Lever for SCV XIII Out of Range

AIC 521407.02 - Control Lever for SCV XIV Out of Range

AIC 521408.02 - Select Saved Operating Depth Button, Out Of Range

AIC 521409.02 - Multi-Function Lever, Switch 1 (Front Left) Out of Range

AIC 521410.02 - Multi-Function Lever, Switch 2 (Front Right) Out of Range

AIC 521411.02 - Multi-Function Lever, Switch 3 (Rear Left) Out of Range

AIC 521412.02 - Multi-Function Lever, Switch 4 (Rear Right) Out of Range

AIC 521413.02 - Multi-Function Lever, Switch 5 (Side Left) Out of Range

AIC 521421.02 - Incorrect LIN Bus Message from LIN Bus Module (Position M), Internal Error

AIC 521422.02 - Incorrect LIN Bus Message from LIN Bus Module (Position M), Internal Error

AIC 521431.03 - Rear PTO, Signal Voltage Too High

AIC 521431.04 - Rear PTO, Signal Voltage Too Low

AIC 521432.03 - Front PTO, Signal Voltage Too High

AIC 521432.04 - Front PTO, Signal Voltage Too Low

AIC 521465.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position H)

AIC 521475.02 - Incorrect LIN Bus Message from LIN Bus Module (Position S) (Hitch Draft/Depth Control), Internal Error

AIC 521476.02 - Incorrect LIN Bus Message from LIN Bus Module (Position S) (Raise Height Limit), Internal Fault

AIC 521480.02 - Incorrect LIN Bus Message from LIN Bus Module (Position S) (Drop Rate), Internal Error

AIC 521481.02 - Rear PTO Switch, Signal Out of Valid Range

AIC 521481.07 - Rear PTO switch, Fault

AIC 521483.02 - Front PTO Switch, Signal Out of Valid Range

AIC 521483.07 - Front PTO Switch, Fault

AIC 521570.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position S)

AIC 521571.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position D)

AIC 521572.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position E)

AIC 521573.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position F)

AIC 521574.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Positions F and G)

AIC 521577.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position P)

AIC 522077.11 - Switch for iTEC™ Program Selection, Fault

AIC 522189.02 - Switch for iTEC™ Program Selection, Fault

AIC 522189.03 - Switch for iTEC™ Program Selection, Voltage Too High

AIC 522189.04 - Switch for iTEC™ Program Selection, Voltage Too Low

AIC 522189.11 - Switch for iTEC™ Program Selection, Fault

AIC 522549.02 - Save/Delete Speed (Accelerator Pedal) Button Fault

AIC 522551.02 - Economy Mode Switch Fault

AIC 522553.02 - Cruise Control Switch Fault

AIC 522769.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position M)

AIC 523343.02 - Switch on Multi-Function Lever, Fault

AIC 523343.03 - Switch on Multi-Function Lever, Voltage Too High

AIC 523343.04 - Switch on Multi-Function Lever, Voltage Too Low

AIC 523349.02 - AutoTrac™ Switch Fault

AIC 523349.03 - AutoTrac™ Switch, Voltage Too High

AIC 523349.04 - AutoTrac™ Switch, Voltage Too Low

AIC 523349.11 - AutoTrac™ Switch Fault

AIC 523652.09 - Incorrect LIN Bus Message, Information from LIN Bus Module (Position H)

AIC 523670.02 - Speed Control Lever Voltage Out of Range

AIC 523670.11 - Speed Control Lever Fault

AIC 523671.02 - Shift Unit, Signal Out of Valid Range

AIC 523671.07 - Shift Unit, Fault

AIC 523671.11 - Shift Unit, Fault

AIC 523671.13 - Shift Unit, Signal Out of Valid Range

AIC 523745.02 - Switch for iTEC™ Program Selection, Fault

AIC 523745.03 - Switch for iTEC™ Program Selection, Voltage Too High

AIC 523745.04 - Switch for iTEC™ Program Selection, Voltage Too Low

AIC 523745.11 - Switch for iTEC™ Program Selection, Fault

AIC 523775.02 - Multi-Function Lever Fault

AIC 523776.02 - Transport Lock Button of Multi-Function Lever, Fault

AIC 523804.02 - Multi-Function Lever, Left-Right Axis, Signal Out of Range

AIC 523804.03 - Multi-Function Lever, Left-Right Axis, Voltage Too High

AIC 523804.04 - Multi-Function Lever, Left-Right Axis, Voltage Too Low

AIC 523805.02 - Multi-Function Lever, Fore-Aft Axis, Signal Out of Range

AIC 523805.03 - Multi-Function Lever (E-ICV), Fore-Aft Axis, Voltage Too High

AIC 523805.04 - Multi-Function Lever, Fore-Aft Axis, Voltage Too Low

AIC 523923.02 - Control Lever for E-SCV I, Signal Out of Range

AIC 523923.03 - Control Lever for E-SCV I, Voltage Too High

AIC 523923.04 - Control Lever for E-SCV I, Voltage Too Low

AIC 523953.02 - Sensor Unit for Speed Control Lever, Signal Out of Range

AIC 523953.03 - Sensor Unit for Speed Control Lever, Voltage Too High

AIC 523953.04 - Sensor Unit for Speed Control Lever, Voltage Too Low

AIC 523954.11 - Sensor Unit for Speed Control Lever (Speed Wheel), Output Signals do Not Match

AIC 523971.03 - LIN Bus Module for Hitch Control (Position M), Voltage Too High

AIC 523971.04 - LIN Bus Module for Hitch Control (Position M), Voltage Too Low

AIC 523971.09 - LIN Bus Module for Hitch Control (Position M), Error Rate Too High

AIC 523971.13 - LIN Bus Module for Hitch Control (Position M), Internal Error

AIC 524017.31 - Reverse Drive Lever Supply Voltage Faulty

AIC 524019.31 - Reverse Drive Lever, Faulty Signal from Neutral Switch

AIC 524020.31 - INFORMATION FOR OPERATOR: Reverse Drive Lever is in the Position for Forward or Reverse Travel During Start-Up

AIC 524021.31 - Reverse Drive Lever Switches Actuated Simultaneously

AIC 524096.02 - Hand Throttle Potentiometer, Voltages at Channel 1 and 2 Not in Correct Ratio

AIC 524096.03 - Hand Throttle Potentiometer, Voltage Too High

AIC 524096.04 - Hand Throttle Potentiometer, Voltage Too Low

AIC 524101.02 - Control Lever for E-SCV VI Faulty

AIC 524102.02 - Control Lever for E-SCV V Faulty

AIC 524103.02 - Control Lever for E-SCV IV Faulty

AIC 524103.03 - Control Lever for E-SCV IV, Voltage Too High

AIC 523103.04 - Control Lever for E-SCV IV, Voltage Too Low

AIC 524104.02 - Control Lever for E-SCV III Faulty

AIC 524104.03 - Control Lever for E-SCV III, Voltage Too High

AIC 524104.04 - Control Lever for E-SCV III, Voltage Too Low

AIC 524105.02 - Control Lever for E-SCV II Faulty

AIC 524105.03 - Control Lever for E-SCV II, Voltage Too High

AIC 524105.04 - Control Lever for E-SCV II, Voltage Too Low

AIC 524212.02 - Depth-Setting Potentiometer Faulty

AIC 524212.03 - Depth-Setting Potentiometer Voltage Too High

AIC 524212.04 - Depth-Setting Potentiometer Voltage Too Low

AIC 524212.11 - Depth-Setting Potentiometer, Fault

AIC 524216.02 - Front PTO Switch Faulty

AIC 524216.09 - Incorrect CAN Bus Message, Information from PTF Control Software

AIC 524224.02 - Rear PTO Switch Faulty

AIC 524224.09 - Incorrect CAN Bus Message, Information from RPT Control Software

Group ATC: ATC Control Software

ATC 000158.03 - Control Software, Supply Voltage (ELX) Too High

ATC 000158.04 - Control Software, Supply Voltage (ELX) Too Low

ATC 000170.03 - Sensor for Inside Air Temperature, Voltage Too High

ATC 000170.04 - Sensor for Inside Air Temperature, Voltage Too Low

ATC 000628.12 - Control Software, Internal Error

ATC 000630.02 - Control Software, Internal Error

ATC 000639.14 - Vehicle CAN Bus (500 kBd), Very High Error Rate

ATC 000871.03 - Refrigerant Pressure Sensor, Voltage Too High

ATC 000871.04 - Refrigerant Pressure Sensor, Voltage Too Low

ATC 000871.13 - Sensor for Refrigerant Pressure, Refrigerant Pressure Out of Range Low

ATC 000871.18 - Refrigerant Pressure Sensor, Malfunction

ATC 000876.03 - A/C Compressor Clutch, Voltage Too High

ATC 000876.04 - A/C Compressor Clutch, Voltage Too Low

ATC 000923.03 - Circulation Blower Motor On, Voltage Too High

ATC 000923.04 - Circulation Blower Motor On, Voltage Too Low

ATC 000923.12 - Circulation Blower Motor Internal Fault

ATC 001546.03 - Heater Valve (Potentiometer), Voltage Too High

ATC 001546.04 - Heater Valve (Potentiometer), Voltage Too Low

ATC 001547.03 - Sensor for Evaporator Core Temperature, Voltage Too High

ATC 001547.04 - Sensor for Evaporator Core Temperature, Voltage Too Low

ATC 001548.03 - Outlet Air Temperature Sensor, Voltage Too High

ATC 001548.04 - Outlet Air Temperature Sensor, Voltage Too Low

ATC 001549.03 - Heater Valve (Actuator), Voltage Too High

ATC 001549.04 - Heater Valve (Actuator), Voltage Too Low

ATC 001549.07 - Heater Valve, Fault

ATC 001549.13 - Heater Valve, Not Calibrated

ATC 001551.03 - Pressurizer Fan Motor for Pressure Inside Cab, Voltage Too High

ATC 001551.04 - Pressurizer Fan Motor for Pressure Inside Cab, Voltage Too Low

ATC 002000.09 - Incorrect CAN BUS Message, Coolant Temperature from ECU Control Software

ATC 002071.09 - Incorrect CAN BUS Message, Information from CCU Control Software

ATC 002139.09 - Incorrect CAN BUS Message, Information from CSM Control Software

ATC 003509.03 - 5-Volt Supply Voltage, Voltage Too High

ATC 003509.04 - 5-Volt Supply Voltage, Voltage Too Low

ATC 003509.06 - 5-V Supply Voltage, Current Too High

ATC 520870.02 - Control Software, Internal Error

ATC 520871.02 - Control Software, Internal Error

ATC 520872.02 - Control Software, Internal Error

ATC 523848.03 - Actuator for Air Distribution (Potentiometer), Voltage Too High

ATC 523848.04 - Actuator for Air Distribution (Potentiometer), Voltage Too Low

ATC 523848.05 - Actuator for Air Distribution, Current Too Low

ATC 523848.06 - Actuator for Air Distribution, Current Too High

ATC 523848.07 - Actuator for Air Distribution, Fault

ATC 523848.13 - Actuator for Air Distribution, Not Calibrated

ATC 524202.03 - Sensor for Ambient Air Temperature (Rear), Voltage Too High

ATC 524202.04 - Sensor for Ambient Air Temperature (Rear), Voltage Too Low

ATC 524203.03 - Sensor for Ambient Air Temperature (Front), Voltage Too High

ATC 524203.04 - Sensor for Ambient Air Temperature (Front), Voltage Too Low

ATC 524219.02 - Defog Sensor, Frequency Out of Valid Range

ATC 524219.03 - Defog Sensor, Voltage Too High

ATC 524219.04 - Defog Sensor, Voltage Too Low

Group CCU: CCU Control Software