Volvo DD118HA DD118HF DD118HFA Asphalt Compactor Workshop Repair Service Manual PDF - MVOLCODD118.zip
Volvo DD118HA / DD118HF / DD118HFA Asphalt Compactors Service & Repair Manual
This is the full factory service publication, including electrical wiring schematics, for the DD118HA / DD118HF / DD118HFA tandem rollers. Inside you'll find everything a workshop needs to service, troubleshoot, and overhaul these machines to dealer-level standards.
Volvo Constructions Asphalt Compactors DD118HA, DD118HF, DD118HFA workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
PRODUCT DETAILS:
Pages: 712 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Description, complete machine
Location of components
Machine identification
Operator's protective structure, component locations
00 - DESCRIPTION; COMPLETE MACHINE
03 - SPECIFICATIONS
Battery, specifications
Brake system, specifications
Conversion tables
Critical mounting torques
Drum, specifications
Electrical system, specifications
Engine, specifications
Hydraulic connections, tightening torques_{03-43-45}
Hydraulic connections, tightening torques_{03-43-59}
Hydraulic motor, specifications-[4414]
Hydraulic oil, specifications-[4709]
Hydraulic pump, specifications
Lubrication and oil system, general specifications-[4655]
Machine dimensions
Machine weight, specifications
Power transmission, specifications
Recommended lubricants-[4559]
Specifications, general
specifications
Steering system, specifications
Tightening torque, specifications_{03-47-58}
Tightening torque, specifications_{03-48-09}
Tightening torque, specifications_{03-48-21}
Tightening torque, specifications_{03-48-32}
03 - SPECIFICATIONS
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION
Transporting the machine
Travelling on public road
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION
07 - STANDARD TIME
Operation numbers for additional work
07 - STANDARD TIME
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Environmentally safe handling-[4113]
Fuel, lubricant and filling capacities
Hydraulic oil, specifications
Lubricant recommendation
Lubrication and oil system, general specifications
Oil and filtration
Recommended lubricants
16 - LUBRICANT; FUEL; OTHER FLUID
17 - SERVICE
Air cleaner, primary filter replacing
Air cleaner, secondary filter replacing
Arrival Inspection, according to Inspection Programme
Battery disconnect switch (main switch), check
Battery maintenance
Breather, replacing
Coolant, changing
Coolant level, check
Coolant mixture
Delivery Inspection, according to Inspection Programme
Drum carrier, changing oil
Drum, checking
Drum eccentric, changing oil
Drum eccentric, checking oil level
Drum shock mount, replacing
Drum shock mounts, checking
Engine, air cleaner maintenance
Engine oil and filter, changing
Engine oil level, check
Fan belt, check
Fuel, coolant and oil leaks, checking
Fuel filters, replacing
Fuel line, water separator, check and drain
Fuel system, bleeding
Hydraulic oil, changing
Hydraulic oil filter, replacing
Hydraulic oil suction strainer, cleaning
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic system, checking oil level
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, every 1000 hours
Maintenance service, every 10 hours
Maintenance service, every 2000 hours
Maintenance service, every 3000 hours
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, every 6000 hours
Maintenance service, first 50 hours
Parking brake performance
Radiator and coolers, cleaning
Starting with booster batteries
Swivel joint (horizontal and vertical) pins, torque
Towing a disabled machine
Water filter, changing
Water pump strainer, checking
Water tank and spray bars, drain and flush
Water tank level, checking
17 - SERVICE
19 - GENERAL
A few simple safety rules
Before operating
Before service, read
Charging batteries
Checklist after a fire or heat exposure
Check list after fire or heat exposure
Cleanliness
Decontamination
Electrical system
Environmental handling for the future
Environmentally safe handling
Environmental requirements
Environment
Fire prevention measures
General
Handling hazardous materials
Health hazards with paint, plastics and rubber-[2231]
Health hazards with paint, plastics and rubber
Safe operation of the machine
Safety concerns everybody!
Safety when handling oil and fuel
Safety when handling the machine-[2429]
Safety when handling the machine
Safety when lifting and supporting complete machine
Safety when lifting and supporting the machine
Safety when servicing
Safety when working on hydraulic system
Safety when working on the electrical system
Safety when working with batteries
Service position
Stopping
Towing procedures
19 - GENERAL
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
Engine, description
Engine difficult to start
Engine does not start
Engine overheated
Heavy exhaust smoke development
Low engine oil pressure
20 - GENERAL
21 - ENGINE
Engine, installing
Engine mounts, replacing
Engine, removing
21 - ENGINE
23 - FUEL SYSTEM
Fuel tank, description
23 - FUEL SYSTEM
25 - INLET & EXHAUST SYSTEM
Air cleaner, description
Air cleaner, installing
Air cleaner, removing
Charge air cooler, description
Charge air cooler, installing
Charge air cooler pipe, installing
Charge air cooler pipe, removing
Charge air cooler, removing
Silencer, replacing
25 - INLET & EXHAUST SYSTEM
26 - COOLING SYSTEM
Cooling fan, replacing
Cooling system, description
Fan belt and_or alternator belt, replacing
Fan shroud, replacing
Radiator, replacing
26 - COOLING SYSTEM
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
Electrical troubleshooting
Fault code 1-1-3 – Sensor voltage #1 circuit
Fault code 1-2-2 – Machine type input circuit
Fault code 1-2-3 – Machine model input circuit
Fault code 1-2-4 and 1-2-5 – System status lamp circuit
Fault code 2-1-1 and 2-1-2 – Fuel solenoid release circuit
Fault code 2-1-3 – Fuel solenoid release circuit
Fault code 2-3-5 – Park brake command switch circuit
Fault code 2-4-1 – Engine running input circuit
Fault code 3-1-1 – Eccentric drum direction switch circuit
Fault code 3-1-2 – Eccentric drum select switch circuit
Fault code 3-1-3 – Impact spacing_auto threshold circuit
Fault code 3-1-4 – Front VIB FWD_CW solenoid circuit
Fault Code 3-1-5 – Front VIB FWD_CW Solenoid Circuit
Fault code 3-2-1 – Front VIB REV_CCW solenoid circuit
Fault code 3-2-2 – Front VIB REV_CCW solenoid circuit
Fault code 3-2-3 – Rear VIB FWD_CW solenoid circuit
Fault code 3-2-4 – Rear VIB FWD_CW solenoid circuit
Fault code 3-2-5 – Rear VIB REV_CCW solenoid circuit
Fault code 3-3-1 – Rear VIB REV_CCW solenoid circuit
Fault code 3-3-3 – Troubleshooting circuit
Fault code 3-4-2 – Front eccentric VPM sensor circuit
Fault code 3-4-3 – Front eccentric VPM and drum speed sensors circuit
Fault codes 1-1-1 and 1-1-2 – System voltage circuit
Fault codes 1-1-4 – Sensor voltage #1 circuit
Fault codes 1-1-5 and 1-2-1 – Sensor voltage #2 circuit
Fault codes 2-1-4 and 2-1-5 – High throttle hold circuit
Fault codes 2-2-1 and 2-2-2 – Drive enable circuit
Fault codes 2-2-3 and 2-2-4 – High throttle pull circuit
Fault codes 2-2-5 and 2-3-1 – Park brake release circuit
Fault codes 2-3-2 and 2-3-3 – Operator absent circuit
Fault codes 2-3-4 – Park brake test circuit
Fault codes 3-3-2 and 3-3-4 – Vibration ON lamp circuit
Fault codes 3-3-5 and 3-4-1 – Impact spacing meter circuit
Low voltage
Multi-pin breakout box, connecting
Troubleshooting, general
Vibration controls not functioning
30 - GENERAL
31 - BATTERY
Batteries, replacing
31 - BATTERY
32 - ALTERNATOR; CHARGE REGULATOR
Alternator, description
Alternator, installing
Alternator, removing
32 - ALTERNATOR; CHARGE REGULATOR
33 - STARTING SYSTEM
Starter motor, description
Starter motor, replacing
Starter switch (engine start switch), replacing
33 - STARTING SYSTEM
36 - OTHER ELECTRICAL EQUIPMENT
Connectors, position_{02-50-42}
Connectors, position_{02-50-52}
Control unit, description
Electric and hydraulic control unit, replacing
Instruments and controls, overview
Reverse alarm, replacing
36 - OTHER ELECTRICAL EQUIPMENT
37 - CABLE; FUSE; RELAY
Cable; Battery isolation switch
Component list, fuses
Component list, relays
Electrical components, engine side
Wiring diagram 1
Wiring diagram 2
Wiring diagram 3
37 - CABLE; FUSE; RELAY
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Fuel level sender, replacing
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
4 - POWER TRANSMISSION
40 - GENERAL
Power train, troubleshooting
Power Transmission, Propulsion
Smart functions, description
40 - GENERAL
42 - TRANSMISSION; HYDRAULIC CONTROL
Multi-function brake valve, description
Multi function brake valve solenoid and cartridge, replacing
Parking brake pressure switch, replacing
Pump de-stroke valve and solenoid, description
Two speed valve solenoid and cartridge, replacing
42 - TRANSMISSION; HYDRAULIC CONTROL
44 - HYDROSTATIC DRIVE
Drive motor, installing
Drive motor, removing
Drum drive motor, description
Drum drive motor speed sensor, replacing
Hydraulic motor, specifications
Hydrostatic controller, installing
Hydrostatic controller, removing
Hydrostatic pump, description
Hydrostatic pump, installing
Hydrostatic pump, removing
Loop flushing valve, description
Loop flushing valve, replacing
Pump coupling, installing
Pump coupling, removing
44 - HYDROSTATIC DRIVE
5 - BRAKE