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John Deere 770G 770GP 772G 772GP Motor Grader Operator's Manual OMT390957X19 PDF - MJODOMT390957X19.zip

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This is the full Operator's Manual covering John Deere 770G, 770GP, 772G, and 772GP Motor Graders.


OMT390957X19 - John Deere 770G, 770GP, 772G, and 772GP Motor Graders Operator's Manual.pdf


omt390957x63 - John Deere Motoniveladoras 770G, 770GP, 772G, y 772GP.pdf


omt390957x28 - John Deere Niveleuses 770G, 770GP, 772G, et 772GP.pdf


omt390957x54 - John Deere Motoniveladoras 770G, 770GP, 772G, e 772GP.pdf


omt390957x59 - John Deere 770G, 770GP, 772G, и 772GP Автогрейдеры.pdf


PRODUCT DETAILS:


Total Pages: 670 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Category: Operator's Manual


Language: Spanish French Portuguese English Russian


TABLE OF CONTENTS


Section 1-1: Safety—Safety and Operator Conveniences...47


Safety and Operator Convenience Features...48


Section 1-2: Safety—General Precautions...50


Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...51


Recognize Safety Information...56


Follow Safety Instructions...57


Operate Only If Qualified...58


Wear Protective Equipment...59


Protect Against Noise...60


Avoid Unauthorized Machine Modifications...61


Inspect Machine...62


Stay Clear of Moving Parts...63


Avoid High-Pressure Fluids...64


Avoid High-Pressure Oils...65


Work In Ventilated Area...66


Avoid Static Electricity Risk When Refueling...67


High Debris Applications...69


Prevent Fires...70


In Case of Machine Fire...71


Prevent Battery Explosions...72


Handle Chemical Products Safely...73


Handle Starting Fluid Safely...74


Decommissioning — Proper Recycling and Disposal of Fluids and Components...75


Prepare for Emergencies...76


Clean Debris from Machine...77


Section 1-3: Safety—Operating Precautions...78


Use Steps and Handholds Correctly...79


Start Only From Operator's Seat...80


Use and Maintain Seat Belt...81


Heated and Ventilated Operator’s Seat...82


Prevent Unintended Machine Movement...83


Avoid Work Site Hazards...85


Keep Riders Off Machine...87


Avoid Backover Accidents...88


Avoid Machine Tip Over and Machine Damage...89


Operating or Traveling On Public Roads...90


Inspect and Maintain ROPS...91


Operating in Water and Mud...211


Travel Safely...93


Prevent Acid Burns...94


Add and Operate Attachments Safely...96


Section 1-4: Safety—Maintenance Precautions...97


Park And Prepare For Service Safely...98


Service Machines Safely...99


Service Cooling System Safely...100


Service Accumulator Systems Safely...101


Remove Paint Before Welding or Heating...102


Make Welding Repairs Safely...103


Drive Metal Pins Safely...104


Service Tires Safely...105


Use Proper Lifting Equipment...106


Section 1-5: Safety—Safety Signs and Other Instructions...108


Safety Signs and Other Instructions...108


Section 2-1: Operation—Operator’s Station...120


Primary Display Unit (PDU) Functions...121


Sealed Switch Module (SSM)...138


Sealed Switch Module (SSM) Functions...141


Front Console...150


Adjusting Front Console...152


Engine Speed Control and 6WD Switches...153


Levers...155


Levers—Grade Pro Machines Only...157


Pedals...162


Lights...163


Heating and Fan Controls...165


Fire Extinguisher Mounting Location...166


Opening Lower Front Windows—If Equipped...167


Opening Side Windows...168


Cab Door Release...169


Adjusting Seat...171


Adjusting Mechanical Seat—If Equipped...173


Adjusting Premium Seat—If Equipped...175


Adjusting Premium Seat—Grade Pro Machines Only...178


12-Volt Auxiliary Power Outlet...184


Radio—If Equipped...185


Section 2-2: Operation—Operating the Machine...189


Before Starting Work...191


Inspect Machine Daily Before Starting...192


Check Instruments Before Starting...194


Battery Disconnect Switch...198


Engine Break-In Period...199


Starting the Engine...620


Operator Ability...203


Cold Weather Starting...204


Using Coolant Heater—If Equipped...206


Using Hydraulic Pump Soft Start Valve...207


Check Instruments After Starting...208


Service ADVISOR™ Remote (SAR) Software Delivery Process...209


Stopping the Engine...620


Operating in Water and Mud...211


Driving Up a Steep or Slippery Slope...212


Secondary Steering—If Equipped...213


Emergency Stopping...215


Engine Speed Control Operation...216


6WD Operation—If Equipped...218


Precision Mode Operation—If Equipped...220


Operating Grade Pro System—If Equipped...222


Operation on a Grade...225


Transmission Control Operation...226


Hydraulic Control Lever Operation...228


Hydraulic Control Lever Operation—Grade Pro Machines Only...235


Cross Slope Control System Operation—Grade Pro Machines Only...249


Using Differential Lock...256


Disengaging and Engaging Saddle Lock Pin...263


Moving Blade to Bank Position...267


Parking the Machine...269


Transmission—Limp Home...272


Transmission Operation...273


Front and Rear Cameras—If Equipped...275


Rear Camera—If Equipped...277


Tire Changing Tip...278


Lifting the Machine...279


Loading Machine for Transport...282


Recovery Procedure...285


Section 2-3: Operation—Monitor Operation...287


Primary Display Unit (PDU)...288


Main Menu...289


Main Menu—Display Settings...291


Main Menu—Camera—If Equipped...293


Main Menu—Calibrations—Cross Slope (Grade Pro Machines Only)...294


Main Menu—Calibrations—Hydraulic Valve Calibrations (Grade Pro Machines Only)...303


Main Menu—Calibrations—6WD...305


Main Menu—Calibrations—Transmission...306


Main Menu—Calibrations—Articulation Angle...308


Main Menu—Calibrations—Steering Angle...309


Main Menu—Calibrations—Cylinders...310


Main Menu—Economy (ECO) Mode...311


Main Menu—Security...312


Main Menu—Machine Setup...317


Main Menu—Diagnostics...328


Main Menu—Machine Fan...340


Main Menu—Job Timer...343


Main Menu—About...344


Main Menu—Software Update...636


Section 3-1: Maintenance—Machine...348


Required Emission-Related Information...349


Engines With Tier 3-Stage IIIA/MAR-I Emission Control...350


Diesel Fuel...351


Lubricity of Diesel Fuel...353


Handling and Storing Diesel Fuel...354


Biodiesel Fuel...355


Supplemental Diesel Fuel Additives...357


Testing Diesel Fuel...358


Fuel Filters...359


Minimizing the Effect of Cold Weather on Diesel Engines...360


Diesel Engine Break-In™ Oil...362


Diesel Engine Oil — Tier 2 and Stage II...364


Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines...366


Diesel Engine Oil — Tier 3 and Stage IIIA...368


Engine Oil and Filter Service Intervals...400


Diesel Engine Oil Service Interval for Operation at High Altitude...372


Oil Filters...373


Hydraulic Oil...374


Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped...376


Grease with Molybdenum Disulfide...377


Alternative and Synthetic Lubricants...378


Mixing of Lubricants...379


Lubricant Storage...380


Diesel Engine Coolant (engine with wet sleeve cylinder liners)...381


Water Quality for Mixing with Coolant Concentrate...383


Operating in Warm Temperature Climates...384


Testing Coolant Freeze Point...385


Disposing of Coolant...387


Section 3-2: Maintenance—Periodic Maintenance...388


Engine Identification...389


Service Machine at Specified Intervals...391


Check the Hour Meter Regularly...392


Fuel Tank...393


Prepare Machine for Maintenance...394


Locking Machine Frame...395


Locking Front Wheels...396


Service Doors...397


Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...399


Service Intervals...400


Required Parts...403


Maintenance Legend...405


Section 3-3: Maintenance—As Required...407


Clean Cooler Cores...408


Clean and Tighten Battery Terminals...412


Clean Battery Compartment...413


Replace Cab Fresh Air and Cab Recirculation Filters...414


Lubricate Circle Pinion (Standard Circle)...416


Check Tire Pressure...417


Check Blade Circle and Draft Frame Wear Inserts (Standard Circle)...420


Check Blade Lift Cylinder Sockets...421


Blade Side Shift Wear Insert Adjustment...422


Lubricate Saddle Locking Pin Holes...424


Inspect Accessory Belt and Belt Tensioner Spring...425


Replace Starting Fluid Cylinder—If Equipped...427


Replace In-Line Fuel Strainer (S.N. —685716)...428


Drain Fuel Tank Sump...429


Drain Primary Fuel Filter and Water Separator...430


Drain Auxiliary Fuel Filter and Water Separator—If Equipped...431


Replace Engine Air Intake Filter Elements...433


Check Camera—If Equipped...435


Transmission Control Unit Calibration...437


6WD Controller Calibration—If Equipped...438


Cross Slope Sensors Calibration—If Equipped...439


Hydraulic Valves Calibration—If Equipped...440


Section 3-4: Maintenance—Every 10 Hours or Daily...441


Check Hydraulic Tank Oil Level...442


Check Transmission Oil Level...443


Check Engine Oil Level...444


Check Engine Coolant Surge Tank Level...445


Section 3-5: Maintenance—Every 50 Hours...447


Lubricate Frame Hinge Pivots...448


Lubricate Draft Frame Ball...449


Lubricate Front Mounted Scarifier or Dozer Blade—If Equipped...450


Lubricate Balderson™ Style Front Lift Group—If Equipped...451


Lubricate Front Axle Oscillation Pin...452


Lubricate Front Axle Lean Pivot Casting Pins...453


Lubricate Front Axle Lean Bar Pivot...454


Lubricate Front Axle Steering Pin...455


Lubricate Tie Rod Ends...456


Lubricate Steering Cylinders...457


Lubricate Midmount Scarifier—If Equipped...458


Lubricate Lift Cylinders...459


Lubricate Circle Side Shift Cylinder...460


Lubricate Saddle Locking Pin...461


Section 3-6: Maintenance—Every 250 Hours...462


Check Hybrid Battery Electrolyte Level—If Equipped...463


Take Engine Oil Sample...466


Section 3-7: Maintenance—Initial Service—500 Hours...467


Replace Axle Oil Filter...508


Replace Transmission Oil Filter...511


Section 3-8: Maintenance—Every 500 Hours...470


Drain and Refill Engine Oil and Replace Filter...471


Drain and Refill Engine Oil (Quick Service)—If Equipped...473


Check Tandem Oil Level...475


Lubricate Tandem Pivots...477


Lubricate Circle Ring Gear (Premium Circle)...478


Check Circle Gear Case Oil Level (Standard Circle)...480


Check Brake Accumulator...481


Replace Final Fuel Filter...482


Replace Primary Fuel Filter and Water Separator...484


Replace Auxiliary Fuel Filter and Water Separator—If Equipped...486


Check Axle Oil Level...488


Check 6WD Hub Oil Level—If Equipped...489


Take Fluid Samples...490


Section 3-9: Maintenance—Every 1000 Hours...491


Drain and Refill 6WD Hub Oil—If Equipped...492


Adjust Front Wheel Bearings—Standard Axle Only...493


Check Engine Air Intake Hoses...495


Check Coolant Condition...496


Replace Fuel Tank Breather...497


Section 3-10: Maintenance—Every 2000 Hours...498


Drain and Refill Axle Oil...499


Drain and Refill Transmission Oil...500


Drain and Refill Transmission Oil (Quick Service)—If Equipped...502


Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter...504


Drain and Refill Circle Gear Case Oil (Standard Circle)...506


Check and Adjust Engine Valve Lash...507


Replace Axle Oil Filter...508


Replace Hydraulic Oil Filter...509


Replace Transmission Oil Filter...511


Replace 6WD Hydraulic Oil Filter—If Equipped...512


Clean Engine Crankcase Ventilation Tube...513


Section 3-11: Maintenance—Every 4000 Hours...515


Drain and Refill Hydraulic Tank Oil...516


Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped...518


Drain and Refill Tandem Oil...520


Drain and Refill Circle Gear Case Oil (Premium Circle)...522


Clean Transmission Pump Inlet Screen...524


Section 3-12: Maintenance—Every 4500 Hours...526


Replace Engine Crankshaft Damper...527


Section 3-13: Maintenance—Every 6000 Hours...528


Drain and Refill Cooling System...529


Drain and Refill Cooling System (Quick Service)—If Equipped...532


Section 4-1: Miscellaneous—Machine...534


Clean Machine Regularly...535


Bleeding Service Brake...633


Bleed Fuel System...538


Check Fuel Tank Vent Hose...539


Clean Cab Drains...540


Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...541


Do Not Service Control Valves, Cylinders, Pumps, or Motors...542


Precautions for Alternator and Regulator...543


Handling, Checking, and Servicing Hybrid Batteries Carefully—If Equipped...544


Using Battery Charger...547


Using Booster Batteries—24-Volt System...549


Replacing Batteries...550


JDLink™ Machine Monitoring System (MMS)—If Equipped...552


Circuit Breakers...553


Replacing Fuses...554


Welding on Machine...558


Keep Electronic Control Unit Connectors Clean...559


Checking and Adjusting Cylinder Ball and Socket Clearances...560


Checking Draft Ball Pivot Clearance...561

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