Komatsu Telescopic Handler WH609 WH613 WH713 WH714 WH714H WH716 Workshop Repair Manual PDF - MKMTSWH609WH716OPES.zip
Full factory service and repair manual, featuring Electrical Wiring Diagrams, covering the Komatsu Telescopic Handlers WH609, WH613, WH713, WH714, WH714H, WH716, WH609-E0, WH613-E0, WH713-E0, WH714H-E0, and WH716-E0 — packed with every technical detail needed to service, troubleshoot, fix, and overhaul these machines the way a professional technician would.
This workshop service and repair manual for the Komatsu Telescopic Handlers WH609-1, WH613-1, WH713-1, WH714-1, WH714H-1, WH716-1, WH609-1E0, WH613-1E0, WH713-1E0, WH714H-1E0, and WH716-1E0 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,261 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
WEAM005900 - Telescopic Handler WH609-1, WH613-1, WH713-1, WH714-1, WH714H-1, WH716-1 Operation & Maintenance Manual.pdf
WEBM005700 - Telescopic Handler WH609-1, WH613-1, WH713-1, WH714-1, WH714H-1, WH716-1 Shop Manual.pdf
WEBM008500 - WH609-1E0, WH613-1E0, WH713-1E0, WH714H-1E0, WH716-1E0 Telescopic Handler Shop Manual.pdf
MAIN SECTIONS
CONTENTS...3
REVISED PAGES...5
k SAFETY...7
FOREWORD...9
HOW TO READ THE SHOP MANUAL...10
HOISTING INSTRUCTIONS...11
STANDARD TIGHTENING TORQUE...12
COATING MATERIALS...14
ELECTRIC...15
WEIGHT TABLE...16
TABLE OF OIL AND COOLANT QUANTITIES...17
CONVERSION TABLE...19
10 STRUCTURE AND FUNCTION...27
ENGINE-TRANSMISSION COUPLING...28
POWER TRAIN...29
TRANSMISSION...31
FRONT AXLE...57
REAR AXLE...61
BRAKE PUMPS...65
STEERING SYSTEM (4WS)...66
STEERING UNIT...70
HYDRAULIC DIAGRAM...71
HYDRAULIC PUMP...72
CONTROL VALVE...76
PPC VALVE...77
SOLENOID VALVES...80
SAFETY VALVES...86
CYLINDERS...93
AIR CONDITIONING SYSTEM...100
CLIMATE CONTROL SYSTEM OPERATION...101
20 TESTING AND ADJUSTMENTS...103
STANDARD SPECIFICATIONS...105
INTRODUCTION...135
VALVE LASH ADJUSTMENT...137
CHECKING ENGINE SPEED...138
TENSIONING THE AIR CONDITIONER COMPRESSOR BELT...141
ADJUSTING ACCELERATOR CABLE LENGTH...142
ADJUSTING BRAKE PEDAL TRAVEL AND POSITIONING THE STOP LAMP MICROSWITCHES...143
ADJUSTING THE PARKING BRAKES...145
BLEEDING AIR FROM CIRCUITS...147
PREPARING THE MACHINE READY FOR HYDRAULIC PRESSURE CHECK AND CALIBRATION...149
CHECKING AND CALIBRATING WORK EQUIPMENT HYDRAULIC PRESSURES...150
CALIBRATING THE PRESSURE OF THE STEERING SYSTEM...156
INSPECTING THE OPERATION OF THE UNLOADING VALVE...157
CHECKING AND CALIBRATING THE DR VALVE (PUMP FLOW VARIATION)...158
CHECKING THE DYNAMIC PUMP DP VALUE...159
CHECKING PUMP FLOW...160
BRAKE SYSTEM CHECKS...161
TRANSMISSION (POWER SHIFT) CHECKS...164
TRANSMISSION ASSEMBLY PRESSURE CHECKS...166
CHECKING THE SPEED OF THE TRANSMISSION SHAFTS RESPONSIBLE FOR TRANSLATION (CARDAN SHAFTS)...169
LEVEL CALIBRATION...170
CHECKING LOAD CELL CALIBRATION...171
CALIBRATING THE OVERTURN PREVENTION SYSTEM (STANDARD)...172
CALIBRATING THE OVERTURN PREVENTION (ASM) CONTROL UNIT...177
CHECKING LED CALIBRATION (version with ASM)...179
CHECKING SLIDING PADS CLEARANCE...180
CHECKING BOOM SIDE ALIGNMENT...182
BOOM CHAINS...184
CHAIN TENSIONING...186
CHECKING FOR BLOW-BY...191
ANALYSIS OF THE CAUSES RESPONSIBLE FOR HYDRAULIC DRIFT...194
EQUALIZING STABILIZER SPEED...203
AIR CONDITIONING SYSTEM MAINTENANCE...204
CHECKING THE A/C SYSTEM?S OPERATING TEMPERATURE...205
30 REMOVAL AND INSTALLATION...207
HOW TO READ THE MANUAL...211
PRECAUTIONS TO BE TAKEN WHEN WORKING...212
SPECIAL TOOLS...213
ENGINE HOOD...221
Removal...221
Installation...222
RADIATOR HOOD...223
Removal...223
Installation...223
AIR FILTER...224
Removal...224
Installation...224
TURBOCOMPRESSOR...225
Removal...225
Installation...226
EXHAUST PIPE...227
Removal...227
. 1st Length...227
. 2nd Length...227
Installation...228
BELT, FAN...229
Removal...229
Installation...230
RADIATOR-EXCHANGER ASSEMBLY...231
Removal...231
Installation...233
INTERCOOLER...234
Removal...234
Installation...236
MUFFLER...237
Removal...237
Installation...237
BATTERY - BATTERY TRAY...238
Removal...238
. Battery...238
. Battery tray...238
Installation...239
CYLINDER HEAD...240
Removal...240
Installation...241
INJECTORS...242
Removal...242
Installation...242
INJECTION PUMP...243
Removal...243
Installation...243
HYDRAULIC PUMP...244
Removal...244
Installation...245
COMPLETE ENGINE- SHIFT ASSEMBLY...246
Removal...246
Installation...255
ENGINE-TRANSMISSION...256
Detachment...256
Joining...257
CONTROL VALVE ASSEMBLY...258
Removal...258
Installation...261
BRACKET CONTROL, EQUIPMENT LOCK, AND FRAME LEVELLING SOLENOID VALVES...262
Removal...262
Installation...262
AIR CONDITIONER COMPRESSOR (only if equipped)...263
Removal...263
Installation...264
COMPRESSOR BELT...265
Removal...265
Installation...267
SERVO-CONTROL FEED VALVE...268
Removal...268
Installation...268
STEERING SELECTION SOLENOID VALVE ASSEMBLY...269
Removal...269
Installation...269
FRONT AXLE...270
Preparation...270
. Machine with outriggers...270
. Machine without outriggers...270
Removal...270
Installation...272
REAR AXLE...273
Preparation...273
. Machine with outriggers...273
. Machine without outriggers...273
Removal...273
Installation...275
TELESCOPIC BOOM...276
Removal...276
Installation...279
LIFT AND OFFSET CYLINDERS...283
Removal...283
Installation...284
INTERMEDIATE AND TOP BOOM...285
Removal...285
Installation...289
EXTENSION CYLINDER...290
Removal...290
Installation...291
BOOM SLIDING PADS...292
Replacement...292
1. Lower sliding pads for intermediate and top booms...292
2. Upper sliding pads for intermediate boom...293
3. Side sliding pads for intermediate and top boom...294
4. Upper sliding pads for top boom...294
5. Rear upper sliding pads for intermediate boom...296
6. Rear upper sliding pads for top boom...297
7. Rear lower sliding pads for intermediate and top boom...298
EXTENSION AND RETRACTION CHAINS (Versions with 3-section boom)...301
Removal...301
Installation...303
CHAIN RETURN PULLEY PINS AND BUSHINGS...304
RETRACTION CHAIN PULLEY...304
Removal...304
Installation...305
EXTENSION CHAIN PULLEYS...306
Removal...306
Installation...307
LOAD CELL...308
Installation...308
CONTROL UNIT...311
Removal...311
Installation...311
BALLAST...312
Removal...312
Installation...312
ENGINE LINE CENTRE...313
Removal...313
Installation...313
ACCELERATOR CABLE...314
Removal...314
Installation...315
SHIFT-REVERSING GEAR LEVER ASSEMBLY...316
Removal...316
Installation...316
STEERING COLUMN SWITCH UNIT - DIPSWITCH...317
Removal...317
Installation...317
STEERING UNIT...318
Removal...318
Installation...320
Disassembly...321
. Removing the seals...323
. Removing the wiper ring...323
Assembly...324
. Installing the inner seal (15)...324
. Installing the control valve...324
. Completing the installation procedure...325
STEERING COLUMN...328
Removal...328
Installation...328
BRAKE PUMPS...329
Removal...329
Installation...330
PPC VALVE...331
Removal...331
Installation...332
LEVEL...333
Removal...333
Installation...333
WIPER MOTORS...334
Removal...334
. Front wiper motor...334
. Rear wiper motor...335
. Upper wiper motor...336
Installation...336
PARKING BRAKE CABLE...337
Removal...337
Installation...338
DASH / INSTRUMENT PANEL...339
Removal...339
Installation...339
CONTROL PANEL...340
Removal...340
Installation...340
FUSE AND RELAY CENTRE...341
Removal...341
Installation...341
PROPELLER SHAFT...342
Removal...342
. Front cardan shaft...342
. Rear cardan shaft...342
Installation...343
FUEL TANK...344
Removal...344
Installation...345
HYDRAULIC OIL TANK...346
Removal...346
Installation...347
FRAME LEVELLING CYLINDER...348
Removal...348
Installation...348
FRAME SWING LOCKING ROD (WH609 and WH613 only)...349
Removal...349
Installation...349
AXLE LOCKING CYLINDER...350
Removal...350
Installation...350
STABILIZER CYLINDERS (If equipped)...351
Removal...351
Installation...352
EQUIPMENT HOLDER...354
Removal...354
Installation...355
EQUIPMENT MOTION CYLINDER...356
Removal...356
Installation...357
CYLINDERS...358
Disassembly...358
Assembly...359
EQUIPMENT QUICK-LOCK ASSEMBLY...363
Removal...363
Installation...363
AIR CONDITIONER FANS...364
Removal...364
Installation...364
AIR CONDITIONER CONDENSER ASSEMBLY...365
Removal...365